Suzuki K6A-YH6 User Manual

Suzuki K6A-YH6 Engine
Technical/Repair Manual
WARNING: If incorrectly used this machine can cause severe injury. Those
who use and maintain this machine should be trained in its proper use,
warned of its dangers and should read the entire manual before attempting to
set up, operate, adjust or service the machine.
!
©2007 Jacobsen, A Textron Company. All rights reserved.
When Performance Matters.
™

Suzuki K6A-YH6 Specifications

General

Brand	Suzuki
Model	K6A-YH6
Category	Engine
Language	English

Summary

Engine Safety and Warning Information

General Safety Practices

Essential safety practices for engine operation and service.

Hazard Alerts

Understanding and heeding safety alert symbols and words.

Fuel and Chemical Safety

Safe handling and storage of fuel and chemicals.

Technical Specifications for Suzuki K6A Engine

General Specifications

Overview of engine general specifications and identification.

Torque Values

Standard torque specifications for fasteners and components.

System Specifications

Specifications for cooling, fuel, and electrical systems.

Routine Engine Maintenance

Oil Service

Engine oil level check, oil filter replacement, and oil change procedures.

Spark Plug Service

Procedure for spark plug inspection and replacement.

Understanding Engine Mechanics

Engine Systems Overview

Explanation of how key engine systems operate.

Cooling and Lubrication

Theory of operation for cooling and lubrication systems.

Engine Testing and Adjustment Guide

Valve Clearance

Procedure for checking and adjusting valve clearance.

Compression and Pressure Tests

Performing compression and oil pressure tests.

Troubleshooting Engine Problems

Common Issues

Guide to diagnosing and resolving common engine problems.

Engine Repair and Component Replacement

Air Intake & Exhaust Repair

Repairing air intake, fuel, and exhaust systems.

Cooling System Repair

Repairing cooling system components like water pump and thermostat.

Cylinder Head & Valve Train Repair

Repairing cylinder head, camshafts, and valve train.

Lubrication System Repair

Repairing lubrication system components like oil pump and pan.

Crankshaft and Bearings Repair

Repairing lower crankcase, crankshaft, and bearings.

Essential Tools and Materials for Service

Special Tools

List of specialized tools required for engine service.

Required Materials

List of materials and sealants needed for engine service.