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Suzuki DF25 User Manual

Suzuki DF25
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99011-95J10-03B
DF25
Part No. 99011-95J10-03B
April, 2011 Eng. Fre.
TK
DF25
(
V-twin
)
OWNER’S MANUAL
MANUEL DU PROPRIETAIRE
300 TAKATSUKA, MINAMI, HAMAMATSU, JAPAN
*99011-95J10-03B*
Printed in Japan
Keep with boat at all times.
This owner
s manual contains important
information on safety, operation and
maintenance.
Conserver ce manuel en permanence
dans le bateau. Ce manuel du proprietaire
contient d’importantes informations sur la
securite, le fonctionnement et l’entretien.

Table of Contents

Questions and Answers:

Suzuki DF25 Specifications

General IconGeneral
Ignition SystemDigital CDI
Warranty3 years
Maximum Output25 HP
Fuel Delivery SystemElectronic Fuel Injection
Starting SystemElectric
SteeringRemote
Trim MethodPower Trim and Tilt
ExhaustThrough Prop Exhaust
Recommended FuelUnleaded gasoline
Shaft Length381 mm (15 in), 508 mm (20 in)

Summary

Suzuki DF25 Owner's Manual

Important Safety and Operation Guidelines

Signal Word Definitions

Explains the meaning and significance of signal words used in the manual.

Break-In Procedure Overview

Emphasizes the critical break-in period for engine longevity and performance.

Owner Safety Precautions

Lists essential safety practices before and during boating.

Foreword and Recommendations

Manual Purpose and Content

Explains the manual's role in care, maintenance, and emission compliance.

Environmental and Safety Recommendations

Covers nature preservation, safety classes, and Prop 65 warning.

Fuel and Oil Specifications

Gasoline Recommendations

Details recommended octane, types of fuel, and additives like MTBE/Ethanol.

Gasoline/Methanol Blends

Advises against methanol blends and specifies maximum allowable content.

Fueling Procedures

Refueling Safety Precautions

Lists critical safety steps during refueling to prevent fire and exposure.

Fuel Tank Cap Operation

Describes the correct procedure for opening and closing the fuel tank cap.

Engine and Gear Oil Requirements

Engine Oil Selection

Recommends specific oil grades and types based on temperature.

Gear Oil Specifications

Specifies the recommended type and rating for gear oil.

Safety Label Locations

Label Identification and Placement

Shows where safety labels are located on the motor and their meaning.

Motor Mounting Safety Label

Highlights the label warning about securing the motor to the transom.

Component Identification - Tiller Handle Model

Key Components Overview

Illustrates and labels parts of the tiller handle model.

Component Identification - Remote Control Model

Key Components Overview

Illustrates and labels parts of the remote control model.

Motor Installation

Horsepower Limits and Transom Height

Warns against exceeding horsepower and details transom height.

Remote Control Installation and Securing

Recommends dealer installation for controls and gauges for safety.

Securing the Motor to the Transom

Emphasizes bolting the motor, not just clamp screws, for security.

Battery Installation

Battery Requirements and Connections

Covers battery voltage, amps, types, and connection procedure.

Battery Placement and Safety Warnings

Warns about batteries near fuel and handling battery acid.

Electrical Accessories

Accessory Power Requirements

Outlines battery and rectifier needs for accessories.

Propeller Selection and Installation

Propeller Selection Criteria

Explains matching propeller to boat and load for optimal performance.

Propeller Installation Steps

Provides a step-by-step guide for installing the propeller, including torque specs.

Adjustments

Trim Angle Adjustment

Explains how to adjust trim angle for optimal steering and performance.

Trim Tab Adjustment Purpose

Explains how trim tabs compensate for boat veering tendencies.

Steering Tension Adjustment

Remote Control and Tiller Model Adjustment

Describes adjusting steering tension on both model types.

Throttle Tension Adjustment

Tiller and Remote Control Model Adjustment

Explains adjusting throttle grip tension for both models.

Idle Speed Adjustment

Idle Speed Adjustment Procedure

Guides on adjusting idle speed using the adjustment screw.

High Altitude Operation

Altitude Effects and Jetting

Explains how altitude affects air-fuel ratio and recommends jetting changes.

Caution System

Caution System Overview and Warnings

Describes the system's function, indicators, and malfunction notices.

Specific Caution Systems

Details Over-Revolution and Oil Pressure caution systems.

Oil Level Check and Cooling Water Caution

Advises checking oil and explains cooling water warnings.

Operation of Tilting Systems

Tilt Lock Lever Functions

Describes the "LOCK" and "RELEASE" positions of the tilt lock lever.

Tilt Up Lock Arm

Securing Motor and Warnings

Explains securing the motor and warnings about throttle grip/trailering.

Shallow Water Operation

Setting Position and Warnings

Details setting shallow water position and operational warnings.

Inspection Before Boating

Essential Pre-Trip Checks

Lists crucial checks like fuel and oil levels before each trip.

Engine Oil Level Check and Filling

Details how to check and fill engine oil to the correct level.

Engine Break-In Procedure

Break-In Period and Initial Steps

Explains the break-in period, importance, and initial 2 hours.

Subsequent Break-In Hours

Outlines operating speeds for remaining break-in hours.

Operation - Before Starting

Motor Lowering and Fuel Venting

Instructs to lower motor and open fuel tank vent before starting.

Fuel Hose, Tilt Lock, and Neutral Confirmation

Ensures secure connections and neutral gear before starting.

Starting the Engine

Emergency Stop Switch Precautions

Details how to properly attach and use the emergency stop switch.

Recoil Starter Model Starting

Guides on starting using the recoil starter, including priming.

Cold and Warm Engine Starting

Explains using the choke for cold starts and throttle for warm starts.

Starting System Damage Warnings

Warns against starter system damage and operating with caution system active.

Electric Starter Model Starting

Electric Start Procedure

Outlines the steps for starting using the electric starter button.

Remote Control Model Starting

Remote Control Start Procedure

Details starting the engine via ignition key and warm-up lever.

Emergency Starting Procedure

Emergency Starting Overview

Explains when and how to use emergency starting if normal methods fail.

Emergency Starting Steps and Warnings

Guides on starter rope use, removal, and operational warnings.

Shifting and Speed Control

Shifting Precautions and Tiller Handle Model

Covers shifting precautions and tiller handle operation.

Remote Control Model Shifting

Details shifting gears using the remote control handle.

Stopping the Engine

Tiller Handle Model Stopping

Provides steps to stop the engine using the tiller handle.

Remote Control Model Stopping

Explains how to stop the engine using the remote control ignition key.

Mooring Procedures

Motor Tilting and Safety Warnings

Advises tilting motor and warns about fuel leaks/damage.

Special Operating Conditions

Shallow, Salt, and Freezing Water Operation

Covers specific advice for different water conditions.

Motor Removal, Transport, and Trailering

Motor Removal and Transport

Details steps for motor removal and transport methods.

Transporting and Storage Precautions

Warns against water ingress and improper resting positions.

Trailering the Boat

Advises on motor position and tilt lock warnings during trailering.

Inspection and Maintenance

Maintenance Schedule Overview

Details the service intervals for various engine components.

Maintenance Importance and Warnings

Stresses proper maintenance for safety and equipment longevity.

Severe Usage Maintenance Advice

Advises on more frequent maintenance for severe operating conditions.

Spark Plug Service

Spark Plug Type and Installation

Identifies spark plug, installation, torque, and rotation angle.

Spark Plug Gap Adjustment

Explains how to clean and adjust the spark plug gap.

Breather and Fuel Line Inspection

Fuel Line Leakage Warning

Warns about fuel leakage risks and recommends dealer replacement.

Engine Oil Change

Engine Oil Change Procedure and Specs

Details oil change steps, capacity, and recommended oil.

Engine Oil Level Check

Details how to check the engine oil level after cooling.

Gear Oil Service

Gear Oil Level Check and Change

Explains how to check and change the gear oil.

Lubrication Points

Lubrication Chart and Lubricants

Shows lubrication points and recommended lubricants for various parts.

Corrosion Prevention - Anodes

Anode Function and Inspection

Explains the role of anodes in preventing corrosion and their inspection.

Battery Maintenance

Battery Checks and Safety Warnings

Covers checks for maintenance-free batteries and acid handling hazards.

Bonding Wires

Bonding Wire Function and Inspection

Explains the purpose of bonding wires and their periodic checks.

Filter Maintenance

Engine Oil and Fuel Filter Replacement

Details replacement intervals for oil and fuel filters.

Flushing Water Passages

Flushing Precautions

Lists safety measures for flushing the water passages.

Engine Running Flushing Procedure

Details the steps for flushing while the engine is running.

Engine Not Running Flushing Procedure

Outlines flushing steps when the engine is not running.

Submerged Motor Procedure

Immediate Steps After Submersion

Provides critical steps to take immediately after the motor is submerged.

Submersion Cleaning and Fuel/Oil Draining

Details washing, draining, and adding oil after submersion.

Storage Procedure

Motor Storage Preparation

Outlines steps for preparing the motor for long-term storage.

Storage Lubrication and Protection

Details lubrication and applying protective wax for storage.

Battery Storage

Battery Removal, Charging, and Warnings

Covers battery removal, charging, and safety warnings.

After Storage Procedures

Returning Motor to Operating Condition

Lists steps to get the motor ready after storage.

General Information

Warranty and Identification Numbers

Refers to warranty booklet and shows ID number locations.

Emission Control Information

Engine Fuel and Emission System

States the engine is certified for specific unleaded gasoline.

Troubleshooting Common Issues

Troubleshooting Engine Problems

Lists common problems and potential causes for engine issues.

Troubleshooting Startup and Fuse Issues

Addresses startup problems and fuse inspection/replacement.

Fuse Inspection and Replacement

Fuse Replacement Warnings

Warns against using incorrect fuses to prevent damage.

Specifications

Engine and Performance Data

Lists technical specifications like engine type, bore, stroke, output, and speed.

Wiring Diagrams

Wiring Diagram - Recoil Starter Model

Wire Color Code Chart

Lists wire colors and their corresponding codes for the diagram.

Wiring Diagram - Electric Starter Model

Wire Color Code Chart

Lists wire colors and their corresponding codes for the diagram.

Wiring Diagram - Remote Control Model

Wire Color Code Chart

Lists wire colors and their corresponding codes for the diagram.

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