Suzuki K6A-YH6 - Exhaust Manifold

REPAIR
7-7
7
Exhaust Manifold
Removal
See Figure 7-14.
Figure 7-14
1. Remove cap screws (4) and nuts (2).
2. Remove exhaust manifold (1) and gasket (3).
Inspection
See Figure 7-15.
Figure 7-15
1. Check exhaust manifold for cracks, damage, and
distortion.
2. Using a straightedge and a feeler gauge, inspect the
mating face for distortion. Place the straightedge
across bolt hole centers at the locations indicated.
Measure any gaps with the feeler gauge. If the
measurement exceeds the limit, repair or replace
exhaust manifold.
Exhaust Manifold Distortion Limit: 0.003 in.
(0.07 mm)
Installation
See Figures 7-16 and 7-17.
Figure 7-16
NOTES
Clean exhaust manifold and cylinder head gasket
surfaces before installation.
Always use new O-rings, gaskets, and seals.
1. Install new exhaust manifold gasket (1).
Figure 7-17
2. Install exhaust manifold (2) using cap screws (5) and
nuts (3). Tighten to specification.
Exhaust Manifold Torque: 204 lb-in. (23 N•m)
Installation Note
Start engine and check for exhaust leaks.
TN0731
1
2
2
4
3
TN0734
TN0732
1
TN0731
2
3
3
5
4