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Suzuki RG50 User Manual

Suzuki RG50
139 pages
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Suzuki RG50 Specifications

General IconGeneral
BrandSuzuki
ModelRG50
CategoryMotorcycle
LanguageEnglish

Summary

General Information

Specifications Overview

Detailed technical specifications for the RG50 motorcycle, including dimensions, engine, chassis, electrical systems, and capacities.

Capacities

Fluid capacities for engine oil, transmission oil, cooling solution, and fuel tank.

Periodic Maintenance and Tune-Up Procedures

Engine Bolts and Nuts

Instructions for tightening engine bolts and nuts, including torque specifications for critical components.

Cylinder Head, Cylinder and Muffler

Procedures for cleaning and maintaining the cylinder head, cylinder, and muffler.

Spark Plug

Guidance on spark plug inspection, gap adjustment, and replacement for optimal engine performance.

Periodic Maintenance and Tune-Up Procedures

Carburetor

Steps for inspecting and adjusting the carburetor, including throttle cable and idle speed.

Fuel Lines

Inspection and replacement schedule for fuel lines to ensure proper fuel delivery.

Oil Pump

Procedures for inspecting and adjusting the oil pump for correct lubrication.

Periodic Maintenance and Tune-Up Procedures

Fuel Strainer Cup

Instructions for cleaning the fuel strainer cup to prevent fuel flow issues.

Cooling System

Maintenance procedures for the cooling system, including coolant replacement and inspection.

Periodic Maintenance and Tune-Up Procedures

Clutch

Procedures for inspecting and adjusting the clutch, including cable play and lubrication.

Transmission Oil

Guidelines for changing the transmission oil, including draining and refilling procedures.

Periodic Maintenance and Tune-Up Procedures

Brakes

Inspection and maintenance procedures for the brake system, including fluid level, pads, and bleeding.

Bleeding Air from the Brake Fluid Circuit

Detailed steps for bleeding air from the brake fluid circuit to ensure proper braking performance.

Periodic Maintenance and Tune-Up Procedures

Tires

Inspection of tire tread condition and recommended tire pressures for safe operation.

Chassis Bolts and Nuts

Torque specifications for various chassis bolts and nuts to ensure structural integrity.

Periodic Maintenance and Tune-Up Procedures

Rear Brake

Adjustment and inspection of the rear brake, including pedal height and play.

Brake Light Switch

Procedure for adjusting the brake light switch for proper operation.

Periodic Maintenance and Tune-Up Procedures

Front Wheel

Inspection and maintenance of the front wheel, including bearing and axle checks.

Periodic Maintenance and Tune-Up Procedures

Front Fork

Disassembly and maintenance procedures for the front fork, including oil and component replacement.

Periodic Maintenance and Tune-Up Procedures

Steering

Procedures for disassembly, inspection, and reassembly of the steering system.

Periodic Maintenance and Tune-Up Procedures

Rear Wheel and Rear Brake

Disassembly, inspection, and reassembly of the rear wheel and rear brake components.

Periodic Maintenance and Tune-Up Procedures

Rear Suspension and Swingarm

Procedures for removing, inspecting, and reassembling the rear suspension and swingarm.

Servicing Information

Troubleshooting - Engine

Common engine complaints, their possible causes, and recommended remedies.

Troubleshooting - Carburetor

Troubleshooting guide for carburetor issues, including starting and idling problems.

Servicing Information

Troubleshooting - Radiator

Common radiator complaints like overheating and overcooling, with causes and remedies.

Troubleshooting - Electrical

Diagnosing electrical issues such as no spark, charging problems, and unstable charging.

Servicing Information

Troubleshooting - Battery

Common battery problems like sulfation and slow discharge, with troubleshooting steps.

Troubleshooting - Chassis

Addressing chassis-related issues like steering stiffness and wobbling wheels.

Servicing Information

Troubleshooting - Brakes

Troubleshooting for brake system issues such as insufficient power, squeaking, and fluid leaks.

Wiring Diagram

A detailed wiring diagram illustrating the electrical system connections for the motorcycle.

Servicing Information

Cable, Harness and Hose Routing

Diagrams showing the correct routing of cables, harnesses, and hoses for proper assembly.

Special Tools

Special Tools Listing

A comprehensive list of part numbers and names for special tools required for maintenance and repair.

Tightening Torque

Engine Torque Specifications

Torque values for various engine bolts and nuts, crucial for proper assembly and function.

Chassis Torque Specifications

Torque values for chassis components, ensuring structural integrity and safe operation.

Tightening Torque

Torque Chart by Bolt Diameter

A chart providing tightening torques based on bolt diameter and marking, for general application.

Service Data

Cylinder, Piston & Piston Ring Data

Standard and limit measurements for cylinder bore, piston, and piston rings.

Conrod & Crankshaft Data

Service data for conrod deflection and crankshaft runout.

Service Data

Oil Pump Data

Specifications for oil pump reduction ratio and discharge rate.

Clutch Data

Service specifications for clutch cable play, plate thickness, and spring length.

Service Data

Thermostat & Radiator Data

Service data for thermostat valve opening and lift, and radiator cap release pressure.

Transmission Data

Gear ratios, shift fork groove width, and thickness specifications for the transmission.

Service Data

Drive Chain Data

Specifications for drive chain type, links, and slack.

Carburetor Data

Detailed specifications for the carburetor, including jet sizes and float height.

Service Data

Electrical Data

Specifications for ignition, spark plug, coil resistance, charging rate, and battery.

Wattage

Wattage ratings for various lights and indicators on the motorcycle.

Service Data

Brake & Wheel Data

Specifications for brake pedal free travel, lining thickness, disc runout, and caliper bore.

Suspension Data

Specifications for front fork stroke, spring free length, and oil level.

Service Data

Tire Pressure

Recommended cold inflation tire pressures for front and rear tires.

Fuel, Oil & Coolant Specifications

Specifications for fuel type, engine oil, transmission oil, and coolant.

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