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General| Displacement | 498 cc |
|---|---|
| Bore x Stroke | 56.0 mm x 50.6 mm |
| Transmission | 6-speed |
| Front suspension | Telescopic forks |
| Front brakes | Dual disc |
| Rear brakes | Single disc |
| Dry weight | 154 kg |
| Fuel capacity | 22 liters |
| Ignition | Electronic |
| Engine type | Liquid-cooled, two-stroke, square-four |
| Power | 95 hp @ 9, 500 rpm |
| Frame type | Aluminum |
| Rear suspension | Full Floater |
| Carburetion | Mikuni VM34SS |
| Rear suspension type | Monoshock |
| Tires | Rear: 130/80-18 |
Recommendations for fuel, oil, and coolant types and usage for the RG500 motorcycle.
Procedures for breaking in the engine and identifying engine cylinders.
List of special materials required for maintenance and repair tasks.
Important precautions and general instructions for safe operation and maintenance.
Technical specifications and data for the RG500 motorcycle.
Schedule for regular maintenance tasks based on mileage or time intervals.
Identification of key lubrication points on the motorcycle for proper maintenance.
Maintenance procedures related to the battery and tightening of engine bolts and nuts.
Maintenance for cylinder head, muffler, and air cleaner components.
Inspection, maintenance, and replacement procedures for spark plugs.
Maintenance and adjustment procedures for the motorcycle's carburetors.
Inspection and maintenance of the fuel delivery lines.
Maintenance procedures for the oil pump and clutch systems.
Procedures for changing the transmission oil and related checks.
Maintenance and inspection of the motorcycle's cooling system.
Maintenance of the drive train components, including the chain and sprockets.
Maintenance and inspection procedures for the front and rear braking systems.
Inspection and maintenance procedures related to motorcycle tires.
Maintenance of steering, front fork, and rear suspension systems.
Recommended tightening torques for chassis bolts and nuts.
Identification of engine components that can be removed while the engine is installed.
Step-by-step guide for removing and reinstalling the engine assembly.
Detailed instructions for the systematic disassembly of the engine.
Inspection and servicing of key engine components including head, cylinder, and exhaust valve.
Procedures for inspecting and servicing the piston.
Procedures for inspecting and servicing the piston rings.
Inspection and servicing of engine bearings, oil seals, and crankshaft.
Inspection and servicing procedures for the clutch plates.
Inspection and servicing of transmission gears and associated components.
Inspection and servicing procedures for the engine countershaft.
Inspection and servicing procedures for the engine drive shaft.
Step-by-step guide for the systematic reassembly of the engine.
Overview of the engine cooling system and its operation.
Details on the correct coolant mixture, properties, and handling.
Maintenance and inspection procedures for the radiator and water hoses.
Inspection, testing, and replacement of the engine thermostat.
Removal, disassembly, and inspection procedures for the water pump.
Maintenance and inspection of the water temperature meter and gauge.
Maintenance and cleaning procedures for the fuel tank and fuel cock.
Detailed diagram and explanation of carburetor construction.
Carburetor specifications, identification numbers, and their locations.
Procedures for removing and disassembling the motorcycle's carburetors.
Inspection of the needle valve and seat for wear or damage.
Adjusting float height and reassembling carburetors.
Checking the fuel level within the carburetor float bowls.
Procedures for synchronizing and balancing the motorcycle's carburetors.
Procedures for bleeding air from the oil pump and checking its operation.
Description and inspection of the charging system components.
Description and inspection of the ignition system components.
Description and maintenance of the automatic exhaust valve control unit and actuator.
Description and inspection of the water temperature meter.
Description and inspection of the oil level gauge.
Information and maintenance procedures for motorcycle lamps.
Description and inspection of the speedometer assembly.
Inspection and troubleshooting of various electrical switches.
Maintenance, charging, and servicing procedures for the motorcycle battery.
Construction, removal, and installation of the motorcycle's fairing.
Construction, removal, inspection, and reassembly of the front wheel.
Construction, removal, and maintenance of the front brake system.
Removal, disassembly, inspection, and reassembly of the front fork.
Removal, disassembly, inspection, and reassembly of the steering stem.
Construction, removal, and maintenance of the rear brake system.
Construction, removal, inspection, and reassembly of the rear wheel.
Inspection, repair, and mounting procedures for tires and wheels.
Construction, removal, inspection, and reassembly of the rear swingarm and suspension.
Guide to diagnosing and resolving common operational problems.
Schematic diagrams of the motorcycle's electrical system.
Diagrams illustrating the correct routing of cables, harnesses, and hoses.
List and identification of special tools required for servicing.
Chart of recommended tightening torques for various fasteners.
Technical data, specifications, and limits for servicing the motorcycle.
Information regarding the 3rd/4th and 5th drive gears.
Instructions for the correct routing of carburetor overflow pipes.
Specification for the required transmission oil capacity.
Specific service data and specifications for the RG500H ('87 Model).
Information regarding the 2nd and 6th driven gears for the RG500H.
Instructions for installing the under cowling on the RG500H.
