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Suzuki RGV250 1989 User Manual

Suzuki RGV250 1989
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SUZUKI
RGV250
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Suzuki RGV250 1989 Specifications

General IconGeneral
Compression Ratio7.4:1
Transmission6-speed
Final DriveChain
Front SuspensionTelescopic forks
Front BrakesDual discs
Rear BrakesSingle disc
Wheelbase1, 370 mm
IgnitionElectronic
FrameAluminum twin spar
Rear SuspensionMono-shock
Dry Weight128 kg
Dry Weight Alternative282 lbs
Engine Type249cc liquid-cooled two-stroke V-twin

Summary

Manufacture's Exemption

Vehicle Specifications

Engine and Transmission Details

Details engine type, bore, stroke, displacement, carburetor, clutch, gear ratios, and drive chain.

General Information and Maintenance

Fuel, Coolant, Warming Up, and Break-In

Covers fuel, coolant, warming, and break-in procedures for the motorcycle.

Parts Replacement and Maintenance

Lists scheduled replacements, wear items, oil, and spark plug specifications.

Engine Component Installation Procedures

Cylinder Head, Cylinder, and Gasket Installation

Explains installation of cylinder head, cylinder, and gasket with modifications.

Piston and Piston Ring Installation

Details the installation of forged pistons and thin piston rings.

Close Ratio Transmission Modification

Describes modification for close ratio transmission for competition.

Clutch and Fluid System Installation

Wet Type Clutch Reinforcement

Outlines parts to reinforce the clutch for competition capability.

Dry Type Clutch Components

Lists components for the dry type clutch assembly.

Oil and Water Catch Tank Installation

Provides instructions for installing oil and water catch tanks.

Carburetor and Air Cleaner Installation

Carburetor Setting Parts and Tuning

Explains carburetor settings, parts, and tuning for various conditions.

Carburetor Disassembly and Adjustment

Guides on disassembling the carburetor and adjusting jets.

Air Cleaner Box Modification

Details modifications required for the air cleaner box.

Chassis Component Installation Procedures

Muffler Replacement Procedure

Instructions for replacing the exhaust mufflers.

Oil Pump Removal and Blinding

Details the procedure for removing and blinding the oil pump system.

Sprocket Replacement and Chain Adjustment

Covers replacing front and rear sprockets and adjusting the drive chain.

Front Fork Installation and Adjustment Procedures

Front Fork Operation and Disassembly

Describes front fork operation and disassembly steps.

Front Fork Parts Replacement and Adjustment

Guides on replacing front fork parts and performing adjustments.

Front Fork Spring Selection and Oil Level

Covers selecting front fork springs and setting oil levels.

Rear Suspension Installation and Adjustment

Rear Shock Absorber Spring Replacement

Instructions for replacing the rear shock absorber spring.

Rear Shock Absorber Adjustment

Details spring preload and damping force adjustment for the rear shock absorber.

Front Brake Caliper Pad Modification

Steering Damper Installation and Adjustment

Suspension Settings and Adjustment Guide

Suspension Setting Parameters

Provides front and rear suspension settings for different rider weights.

Suspension Troubleshooting Guide

Offers troubleshooting tips for common suspension behavior issues.

Electrical System Installation (Stage I & II Kits)

Stage I Kit Electrical Components

Details electrical components and installation for the Stage I kit.

Stage II Kit Electrical Components

Details electrical components and installation for the Stage II kit.

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