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Suzuki UG110 2021 User Manual

Suzuki UG110 2021
198 pages
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UG110
99500-11180-01E

Table of Contents

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Suzuki UG110 2021 Specifications

General IconGeneral
Fuel SystemCarburetor
Transmission4-speed constant mesh
Front BrakeDrum
Rear BrakeDrum
Bore x Stroke51.0 mm x 55.2 mm
Compression Ratio9.5:1
IgnitionCDI
Final DriveChain
Rear SuspensionSwingarm, Coil Spring, Oil Damped
Length1, 900 mm
Ground Clearance160 mm
Engine4-stroke, air-cooled
Starting SystemKick and Electric
Front SuspensionTelescopic

Summary

GENERAL INFORMATION

WARNING/CAUTION/NOTE

Explains the meaning of signal words like WARNING, CAUTION, and NOTE for service safety.

GENERAL PRECAUTIONS

Outlines safety procedures for mechanics and motorcycle reliability during service operations.

FUEL AND OIL RECOMMENDATIONS

Specifies the recommended types of fuel and oils for the motorcycle's engine and systems.

BREAK-IN PROCEDURES

Details recommended throttle usage for the engine's break-in period to ensure optimal performance.

SPECIFICATIONS

Lists key technical specifications for the motorcycle, including dimensions and engine details.

PERIODIC MAINTENANCE

PERIODIC MAINTENANCE SCHEDULE

Recommended intervals for routine service work to keep the motorcycle operating at peak performance.

PERIODIC MAINTENANCE CHART

A chart detailing service items and their recommended intervals based on kilometers or months.

LUBRICATION POINTS

Identifies major lubrication points on the motorcycle for smooth operation and longevity.

SPARK PLUG

Covers spark plug replacement, inspection of electrodes, and proper installation procedures.

AIR CLEANER

Details inspection and cleaning procedures for the air cleaner element to maintain engine output.

CARBURETOR

Covers throttle cable play and engine idle speed adjustments for carburetor tuning.

BRAKES

Outlines inspection and maintenance intervals for brake system components like hoses and fluid.

CHASSIS BOLTS AND NUTS

Lists chassis bolts and nuts requiring periodic tightening and their specified torque values.

ENGINE

ENGINE REMOVAL AND INSTALLATION

Step-by-step instructions for safely removing and reinstalling the engine from the motorcycle frame.

ENGINE DISASSEMBLY

Procedures for dismantling various engine components for inspection or repair.

CYLINDER + PISTON + PISTON RING

Details inspection and service procedures for cylinder bore, piston diameter, and clearances.

CRANKSHAFT AND CONROD

Covers inspection of crankshaft runout and conrod deflection, along with their service limits.

CLUTCH SHOE/MOVABLE DRIVEN FACE

Explains the disassembly and inspection of the clutch shoe and movable driven face assembly.

DRIVE BELT

Covers drive belt inspection for wear, width measurement, and replacement guidelines.

FUEL AND LUBRICATION SYSTEM

FUEL PUMP

Describes the operational principle and construction of the motorcycle's fuel pump.

FUEL TANK

Covers the procedures for removing and inspecting the fuel tank for proper function.

CARBURETOR

Provides construction details, specifications, and disassembly steps for the carburetor.

CARBURETOR INSPECTION AND ADJUSTMENT

Details inspection of carburetor parts and adjustment of float height and fuel level.

OIL PUMP

Covers the oil pump's air bleeding procedure and discharge rate check.

CHASSIS

FRONT WHEEL

Covers front wheel construction, removal, inspection of bearings, and reassembly.

FRONT BRAKE

Details front brake construction, pad replacement, fluid replacement, and caliper service.

FRONT FORK

Covers front fork construction, disassembly, inspection of components, and reassembly.

STEERING STEM

Details steering stem construction, disassembly, inspection, and reassembly procedures.

REAR WHEEL, REAR BRAKE, AND REAR SHOCK ABSORBER

Covers construction and service procedures for the rear wheel, brake, and shock absorber.

TIRE AND WHEEL

Provides inspection and installation procedures for tires and wheels, including pressure and mounting.

ELECTRICAL SYSTEM

CAUTIONS IN SERVICING

Important safety precautions for handling electrical components like connectors, couplers, and fuses.

BATTERY

Covers battery maintenance, proper connection procedures, and charging system notes.

CHARGING AND LIGHTING SYSTEM

Describes the motorcycle's charging and lighting systems, including generator and regulator function.

STARTER SYSTEM

Details the starter system, its troubleshooting guide, and component service procedures.

IGNITION SYSTEM

Explains the ignition system's operation and provides troubleshooting steps for spark issues.

RECHARGING OPERATION

Instructions for recharging the motorcycle battery, including time, current, and voltage checks.

SERVICING INFORMATION

TROUBLESHOOTING

Comprehensive guide to diagnosing and resolving common engine, chassis, and electrical problems.

WIRING DIAGRAM

A detailed wiring diagram illustrating the motorcycle's electrical system connections and wire colors.

WIRE, CABLE AND HOSE ROUTING

Guides on the proper routing of wires, cables, and hoses for correct assembly and function.

SPECIAL TOOLS

Lists and illustrates special tools required for various service and maintenance procedures.

TIGHTENING TORQUE

Provides a list of critical torque specifications for engine and chassis fasteners.

SERVICE DATA

Contains standard and limit values for various engine, chassis, carburetor, and electrical components.

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