Suzuki VZR1800 - Table of Contents

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VZR1800/ZL0 (’10-MODEL) 1

CONTENTS

VZR1800/ZL0 (’10-MODEL)

This manual describes service specifications, service data and servicing procedures which dif-

fer from those of the VZR1800/NK9 (’09-model).

NOTE:

Please refer to the VZR1800/NK9 (’09-model) service manual for details which are not

given in this manual.

INFORMATION LABELS......................................................................................... 3

SPECIFICATIONS ................................................................................................... 4

DIMENSIONS AND CURB MASS.................................................................. 4

LUBRICATION POINTS................................................................................. 5

ENGINE COMPONENTS INSPECTION AND SERVICING .................................... 6

CAMSHAFT.................................................................................................... 6

CLUTCH ......................................................................................................... 7

CRANKSHAFT JOURNAL BEARING........................................................... 9

DRIVELINE/AXLE.................................................................................................... 10

SECONDARY GEAR SHIMS ......................................................................... 10

UNIVERSAL JOINT INSTALLATION ............................................................ 10

FI SYSTEM............................................................................................................... 11

FI SYSTEM PARTS LOCATION .................................................................... 11

EXHAUST SYSTEM................................................................................................. 13

CONSTRUCTION........................................................................................... 13

FRONT FORK .......................................................................................................... 14

CONSTRUCTION........................................................................................... 14

REMOVAL AND DISASSEMBLY .................................................................. 15

INSPECTION.................................................................................................. 18

REASSEMBLY............................................................................................... 19

INSTALLATION.............................................................................................. 22

STEERING ............................................................................................................... 23

CONSTRUCTION........................................................................................... 23

REAR BRAKE CALIPER AND BRACKET ............................................................. 24

INSTALLATION.............................................................................................. 24

CHARGING SYSTEM .............................................................................................. 24

INSPECTION.................................................................................................. 24

SPEEDOMETER AND TACHOMETER................................................................... 25

DESCRIPTION ............................................................................................... 25

TACHOMETER REMOVAL AND DISASSEMBLY........................................ 26

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