8 VZR1800/ZL0 (’10-MODEL)
INSPECTION
CLUTCH PLATE THICKNESS
NOTE:
Wipe off engine oil from the clutch plates with a clean rag.
• Measure the thickness of drive and driven plates with a ver-
nier calipers. If each plate is not within the service limit or
standard range, replace it with a new one.
Drive plate thickness
Service limit (No. 1): 2.62 mm (0.103 in)
Driven plate thickness
Service limit (No. 2): 3.17 mm (0.125 in)
\ 09900-20102: Vernier calipers (200 mm)
DRIVEN PLATE CLAW WIDTH
• Measure the claw width of driven plates with a vernier cali-
pers.
• Replace the driven plates found to have worn down to the
limit.
Driven plate claw width
Service limit (No. 1): 7.05 mm (0.278 in)
Service limit (No. 2): 7.16 mm (0.282 in)
\ 09900-20102: Vernier calipers (200 mm)
CLUTCH PLATE DISTORTION
NOTE:
Wipe off engine oil from the clutch drive and driven plates with a
clean rag.
• Measure each clutch plate for distortion with a thickness
gauge and surface plate.
• Replace clutch plates which exceed the limit.
Clutch plate distortion
(drive plate No. 2 – No.4 and driven plate No. 1)
Service Limit: 0.10 mm (0.004 in)
\ 09900-20803: Thickness gauge
CLUTCH SPRING FREE LENGTH
• Measure the free length of each coil spring with a vernier cali-
pers, and compare the length with the specified limit. Replace
all the springs if any spring is not within the limit.
Clutch spring free length
Service Limit: 52.4 mm (2.06 in)
\ 09900-20102: Vernier calipers (200 mm)
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