Sym Jet 100 User Manual

7. “V” TYPE BELT DRIVE SYSTEM/KICK-STARTER
7-10
Clutch/Driven Pulley
Disassembly
Remove drive belt and clutch/driven pulley.
Install clutch spring compressor onto the pulley
assembly, and operate the compressor to let nut
be installed more easily.
Caution
y Do not press the compressor too much.
Hold the clutch spring compressor onto bench
vise, and then remove mounting nut with clutch
nut wrench.
Release the clutch spring compressor and
remove clutch and spring from driven pulley.
Remove socket from sliding pulley.
Remove guide pin, guide pin roller, and driven
pulley, and then remove O-ring & oil seal seat
from sliding pulley.
Inspection
Clutch outer
Measure the inner diameter of clutch outer
friction face. Replace clutch outer if exceed
service limit.
Service limit: 107.5 mm
Socket
or
Clutch nut
wrench
Clutch spring
compressor
Clutch outer
Inner
diameter
O-ring
Oil seal
Guide pin
Sliding pulley
Guide pin roller
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Sym Jet 100 Specifications

General

Fuel System	Carburetor
Rear Brake	Drum
Engine	4-Stroke
Cooling	Air-cooled
Transmission	Automatic
Engine Type	Single Cylinder
Top Speed	85 km/h