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Firestar i401 Series
Synrad Firestar i401 Series - User Manual
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i401
operator’
s
manual
4600 Campus Place
Mukilteo, WA 98275
1.800.SYNRAD1
tel
1.425.349.3500
fax
1.425.349.3667
e-mail
synrad@synrad.com
web
www
.synrad.com
®
2
Table of Contents
Main Page
Default Chapter
5
Table of Contents
5
Warranty Information
11
Customer Service
12
Technical Support
12
General Hazards
13
Hazard Information
13
Terms
13
Laser Safety
15
Figure 1 Firestar I401 Hazard Label and CE Label Locations
16
Firestar I401 Label Locations
16
Agency Compliance
17
Center for Devices and Radiological Health (CDRH) Requirements
17
Federal Communications Commission (FCC) Requirements
17
European Union (EU) Requirements
18
Table 1 Class 4 Safety Features
20
Figure 2 European Compliance Mark
21
Table 2 European Union Directives
21
Firestar I401 Declaration of Conformity
22
Getting Started
23
Introduction
24
Firestar Nomenclature
24
Unpacking
25
Incoming Inspection
25
Packaging Guidelines
25
Unpacking the I401 Laser
26
Figure 1-1 Unpacking the I401 Laser
26
Removing the Lifting Handles
27
Figure 1-2 Removing the I401 Lifting Handles
27
Figure 1-3 Firestar I401 Shipping Box Contents
28
Inventory
28
Table 1-1 Firestar I401 Ship Kit Contents
28
I401 Contents Description
29
Mounting
30
Top down Mounting
30
Figure 1-5 Firestar I401 Bottom up Mounting Locations
31
Bottom up Mounting
31
Connecting
33
Cooling Connections
33
Table 1-2 Dew Point Temperatures
35
Figure 1-6 Firestar I401 Cooling Connections
36
48 V Power Supply Connections
37
Figure 1-7 PS-401 Voltage Selection Access Panel
37
Figure 1-8 PS-401 Input Section
38
DC Power Cables
39
Figure 1-10 DC Power Connection Locations - Side View
40
Control Connections
41
Other Connections
42
Figure 1-11 Gas Purge Kit Assembly
43
Table 1-4 Purge Gas Specifications
44
Figure 1-12 Firestar I401 Web Page
46
Operation
47
Controls and Indicators
48
Figure 2-1 Firestar I401 Front Panel Controls and Indicators
48
Figure 2-2 Firestar I401 Rear Panel Controls and Indicators
49
Initial Start-Up
50
With a UC-2000 Controller
51
Without a UC-2000 Controller
53
Technical Reference
57
Technical Overview
58
Laser Design
58
Figure 3-1 Hybrid Waveguide/Unstable Resonator Design
58
Figure 3-2 Firestar I401 Beam Ellipticity
59
RF Power Supply
60
Optical Setup
60
Figure 3-3 Converting 45° Linear Polarization to Circular Polarization
60
Table 3-1 Assist Gas Purity Specifications
61
Controlling Laser Power
62
Synrad Firestar I401 Operator's Manual
62
Technical Reference (Cont.)
62
Control Signals
62
Operating Modes
64
Table 3-2 PWM Command Signal Specifications
64
User I/O Connections
66
User I/O Connection Summary
67
Table 3-3 User I/O Pin Descriptions
67
Input/Output Signals
69
Figure 3-6 Auxiliary DC Power Diagram
69
Figure 3-7 Quick Start Plug Wiring Diagram
71
Figure 3-8 Input Equivalent Schematic
72
Figure 3-9 Output Equivalent Schematic
74
Sample I/O Circuits
75
Figure 3-10 Customer-Supplied Interlock
75
Figure 3-11 Customer-Supplied Interlock, Negative Voltage
75
Figure 3-12 PLC Driven Interlock Signal
76
Figure 3-13 Multiple PLC Driven Inputs
76
Figure 3-14 Firestar Output Driving Warning Lamp
77
Figure 3-15 Firestar Output Driving Relay
77
Figure 3-16 Firestar Output Driving PLC Input Module
78
DC Power Cables
79
Firestar I401 Web Interface
80
Web Page Layout
80
Figure 3-17 Firestar I401 Internet Interface Page
80
Accessing the I401 Web Page
82
Changing the I401'S IP Address
83
Alternate Ethernet Connection
83
Figure 3-18 Firestar I401 Change IP Address Page
83
Integrating Firestar Safety Features
84
Keyswitch Functions
84
Shutter Functions
84
Remote Interlock Functions
85
Firestar I401 General Specifications
86
Environmental Specifications
87
Physical Specifications
87
Figure 3-19 Firestar I401 Outline & Mounting Dimensions
88
Firestar I401 Package Outline & Mounting Drawings
88
Figure 3-20 Firestar I401 Outline & Mounting Dimensions
89
Figure 3-21 Firestar I401 Packaging Instructions
90
Firestar I401 Packaging Instructions
90
Maintenance
91
Disabling Firestar
92
Daily Inspections
92
Storage/Shipping
93
Cleaning Optical Components
93
Troubleshooting
94
Introduction
96
Operational Flowchart
97
Figure 4-1 Firestar I401 Operational Flowchart
97
Functional Block Diagram
98
Figure 4-2 Firestar I401 Functional Block Diagram
98
Status Leds
99
Table 4-2 Status Signals
99
Table 4-4 Normal Operating Condition
100
Table 4-5 Quick Start Plug or Interlock/Shutter Inputs Not
101
Table 4-6 Interlock Open Condition
101
Connected
101
Laser Fault Indications
102
Resetting Faults
103
General Laser Fault Conditions
105
Web Interface
108
Figure 4-3 Enable Java Script in Browser
109
Beam Delivery Optics
110
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Synrad Firestar i401 Series Specifications
General
Brand
Synrad
Model
Firestar i401 Series
Category
Measuring Instruments
Language
English
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