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Pulstar P100 Series
Synrad Pulstar P100 Series - User Manual
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OEM p100
operator’
s
manual
4600 Campus Place
Mukilteo, WA 98275
1.800.SYNRAD1
tel
1.425.349.3500
fax
1.425.349.3667
e-mail
synrad@synrad.com
web
www
.synrad.com
®
2
Table of Contents
Main Page
Default Chapter
5
Table of Contents
5
General Hazards
13
Terms
13
Additional Laser Safety Information
15
Disposal
15
Other Hazards
15
Figure 1 Pulstar P100 Hazard Label and CE Label Locations
16
Pulstar P100 Label Locations
16
Agency Compliance
17
Center for Devices and Radiological Health (CDRH) Requirements
17
Federal Communications Commission (FCC) Requirements
17
European Union (EU) Requirements
18
Table 1 Class 4 Safety Features
20
Figure 2 European Compliance Mark
21
Table 2 European Union Directives
21
Pulstar P100 Declaration of Conformity
22
Getting Started
23
Introduction
24
Pulstar Nomenclature
24
Model Numbers
24
Unpacking
25
Incoming Inspection
25
Packaging Guidelines
25
Figure 1-1 Pulstar P100 Shipping Box Contents
26
Inventory
26
Table 1-1 Pulstar P100 Ship Kit Contents
26
Contents Description
27
Mounting
28
Mount from below (into P100 Base Plate)
28
Mount from above (Using Optional Mounting Feet)
29
Figure 1-3 Attach Optional P100 Mounting Feet
29
Connecting
31
Cooling Connections
31
48 V Power Supply Connections
35
Control Connections
36
Other Connections
38
Operation
39
Controls and Indicators
40
OEM P100 Front Panel
40
Figure 2-1 Pulstar OEM P100 Front Panel Controls and Indicators
40
OEM P100 Rear Panel
41
Start-Up and Pulsed Operation
42
Initial Start-Up with UC-2000 Controller
43
Pulsed Operation from PWM Signal Source
45
Technical Reference
49
Technical Overview
50
Laser Design
50
OEM P100 Pulse Performance
51
Figure 3-1 Pulstar P100 Pulse Profile - 37.5% Duty Cycle at 625 Hz
51
Figure 3-2 Pulstar P100 Pulse Profile - 20% Duty Cycle at 1 Khz
51
Figure 3-3 Pulstar P100 Pulse Profile - 37.5% Duty Cycle at 5 Khz
52
Figure 3-4 Pulstar P100 Pulse Profile - 37.5% Duty Cycle at 10 Khz
52
Optical Setup
53
Figure 3-5 Pulstar P100 Pulse Profile - 37.5% Duty Cycle at 20 Khz
53
Table 3-1 Assist Gas Purity Specifications
54
Controlling Laser Power
55
Tickle Pulse
55
Pulse Width Modulation (PWM)
55
Command Signal
56
Figure 3-6 PWM Command Signal Waveform
56
Table 3-2 Pulse Frequency/Duty Cycle Range
57
Table 3-3 PWM Command Signal Specifications
57
User I/O Connections
58
User I/O Connection Summary
59
Table 3-4 User I/O Pin Descriptions
59
Input/Output Signals
61
Figure 3-8 Auxiliary DC Power Diagram
61
Figure 3-9 Quick Start Plug Wiring Diagram
63
Sample I/O Circuits
67
Figure 3-12 Customer-Supplied Interlock
67
Figure 3-13 Customer-Supplied Interlock, Negative Voltage
67
Figure 3-14 PLC Driven Interlock Signal
68
Figure 3-15 Multiple PLC Driven Inputs
68
Figure 3-16 Pulstar Output Driving Warning Lamp
69
Figure 3-17 Pulstar Output Driving Relay
69
Figure 3-18 Pulstar Output Driving PLC Input Module
70
Integrating Pulstar Safety Features
71
Keyswitch Functions
71
Shutter Functions
71
Remote Interlock Functions
72
Pulstar P100 General Specifications
73
Table 3-7 Pulstar P100 General Specifications
73
Pulstar P100 Outline & Mounting Drawings
76
Figure 3-21 Pulstar P100 Packaging Instructions
77
Pulstar P100 Packaging Instructions
77
Maintenance
79
Disabling the P100 Laser
80
Daily Inspections
80
Storage/Shipping
81
Cleaning Optical Components
81
Output Window Replacement
84
Figure 4-1 Output Window Replacement
84
Troubleshooting
85
Introduction
86
Operational Flowchart
87
Functional Block Diagram
88
Figure 4-3 Pulstar P100 Functional Block Diagram
88
Status Leds
89
Table 4-2 Status Signals
89
Table 4-6 over Temperature Fault
91
Table 4-7 Shutter Closed Condition
91
Table 4-8 No-Strike Condition
91
Laser Fault Indications
92
Table 4-9 Pulstar P100 Fault Codes
92
Resetting Faults
93
General Laser Fault Conditions
95
Beam Delivery Optics
99
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Synrad Pulstar P100 Series Specifications
General
Brand
Synrad
Model
Pulstar P100 Series
Category
Measuring Instruments
Language
English
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