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FAUN ATF 220G-5
Tadano FAUN ATF 220G-5 User Manual
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Operating, Service
and
Maintenance Manual
ATF 220G - 5
Vehicle identification no:
WFN5 RUG R1 62036…
Manufacturer
After-Sales
Service:
FAUN GmbH
Postfach 10 01 08
D - 91205 Lauf a.d. Pegnitz
Phone: +49 (0) 9123 185 - 0
Fax: +49 (0) 9123 7 53 20
TX: 62 29 90
TADANO FAUN GmbH
Postfach 10 02 64
D - 91205 Lauf a.d. Pegnitz
Phone: +49 (0) 9123 955 - 0
Fax: +49 (0) 9123 18 51 55
TX: 62 29 90
2
Table of Contents
Section 1
8
Table of Contents
8
General Technical Details (Chassis)
41
Dimensions and Weights
41
Driving Performance Data (According to DIN 70020)
42
Details of Components (Chassis)
43
Engine
43
Gearbox
43
Axle Suspension
44
Power Transmission
44
Axles
44
Transfer Box
44
Brakes
45
Wheels and Tires
45
Steering
46
Electrical Equipment
46
Instruments
46
Driver's Cab
47
Heating System
47
Frame
47
Outriggers
47
Painting
48
Optional Equipment
48
Standard Equipment
48
Fuel System
48
Technical Details of Components (Superstructure)
49
Engine
49
Hydraulic System
49
Hoisting Gear 1
49
Telescopic Boom
50
Boom Elevation
50
Swing Mechanism
50
Safety Equipment
50
Electrical Equipment
50
Superstructure Cabin
51
Counterweight
52
Heating System
53
Superstructure Frame
53
Painting
53
Acceptance Inspection
53
Optional Equipment
54
Noise Level When the Engine Is Operating under Load and at Working Speed (1,500 R
55
Vibration Values in the Crane Cabin During Crane Work
55
Illustration of the Vehicle
57
Notes Referring to the Load (Lifting Capacity) and Supporting Forces Charts
59
Explanation Regarding a Load Chart
59
Supporting Forces Charts
60
Requirements and Conditions for Vehicles Used in Public Road Traffic
63
Important Instructions Regarding the Load Ratings of Tires Depending on the Maximum Travelling Speeds and the Stress to Which the Rims Are Subject
65
Instructions for the Crane Operator
67
Applications Planning
68
Steps to be Taken before Crane Operation
69
Supporting by Outriggers
73
Counterweight
74
Hoist Winch and Reeving of the Winch Rope
75
Taking Account of the Wind Speeds
75
Hand Signals Recommended for Communication between the Crane Operator and His Assistant
80
Work in the Vicinity of Electrical Overhead Lines
81
How to Behave in Case of Spark-Over (if the Crane Has Touched the Power Line)
82
Grounding the Crane and the Load
83
Work in the Vicinity of Supply Lines
84
Crane Work with a Load
84
Notes Regarding Work with Two Cranes
85
Instructions for Crane Operation
85
Crane Application in Accordance with the Intended Use
86
Crane Application Not in Accordance with the Intended Use
86
Potential Causes of Accidents
86
Fire, Smoke, Inflammation and Explosion Hazard
88
Instructions and Regulations Concerning the Compressed Air Tanks Installed in Air-Operated Braking Systems
89
Instruction Sheet for Overload Safety Devices for Boom Cranes (Excerpts)
91
General Instructions Concerning Operation of the Vehicle
97
Warning and Instruction Plates
98
Components, Assemblies - Installation Location and Position
104
Transport Condition of the Vehicle When Used in Public Road Traffic
107
Wheel Chocks
110
Driver's Cab
112
Explanation of the Control Elements and of the Equipment
112
Front Lid
115
Seat Adjustment
117
Adjustment of the Steering Wheel
119
Actuation of the Roller Sun Visor
119
Seat Belts
120
Cab Lighting
120
FAUN Cockpit Graphic Control System
121
Main Screen
122
How to Put the Machine into Operation
137
Steps to be Taken and Checks to be Made before Start-Up
137
Operation of the Electrical Equipment
138
Functional Check of the Electrical Equipment of the Vehicle before Starting Driving Operation
142
Air Distribution; Fan; Heater Unit; Air Circulation and Air Conditioning
143
Start the Engine
144
Monitoring the Pilot, Indicator and Warning Lamps and the Instruments While the Engine Is Running
148
Section 2
879
Description of System
882
General Description
882
Overview
883
Range Selector
884
Accelerator
885
Automatic Mode
885
Display
885
Manual Mode
885
ZF Auxiliary Units
886
Operation
887
Starting the Engine
887
Correcting the Starting Gear
888
Setting Off, Forwards Travel
888
Maneuvering
889
Changing between Manual and Automatic Mode
890
Starting to Roll on Slopes
890
Changing Gear
891
Changing Gear in Automatic Mode
891
Changing Gear in Manual Mode
891
Changing Direction of Travel
893
Reversing
893
Engine Brake
894
Stopping
894
Switching off Engine/Parking Vehicle
895
Tow-Starting
895
Towing
895
Clutch Protection
896
Automatic Mode
897
Manual Mode
897
Overspeed Protection
897
In Stationary Mode
898
Operation with a Clutch-Dependent PTO
898
Roller Test Rig
898
Stationary Operation
898
Display for ZF-AS TRONIC
899
System Errors (Error Messages)
902
Parking the Vehicle at Low Temperatures
903
Starting the Vehicle at very Low Temperatures
903
Maintenance
905
Oil Change Intervals
905
Oil Changes
905
Oil Grade
905
Oil Quantities
905
Transmission Oil
905
Draining Oil
906
Oil Fill
908
Transmission Ventilation
908
Type Plate
908
Pneumatic System Maintenance
909
Visual Inspection of Wiring
909
Key to Error List
911
List of Errors
911
Preface
920
Safety Notice
921
Section 3
922
Intarder Safety Notice
923
Description
924
Initial Start-Up at Low Temperatures
925
Operation
925
Intarder Master Switch
926
Intarder Monitoring Display
926
Constant Brake Step Mode
928
Bremsomat Function
930
ZF Brake Step Lever (Standard)
931
Bremsomatic Function
932
ZF Brake Step Lever (Bremsomatic)
933
Flash Code Output
934
Flash Code Error List
936
Maintenance
939
Oil Level Check
939
Instruction Plate on Oil Drain Plug
940
Instruction Plate on Oil Overflow Plug
940
Type Plate
941
Draining Oil
942
Overflow Plugs
943
Oil Filter Change
950
Oil Filling
951
Bleeding the Transmission
952
Engine Coolant
952
Truck Maintenance
953
Bus Maintenance
954
Faun Gmbh
997
Function Keys and Displays
998
Function Keys
999
Displays
1001
Led
1001
LCD Panel
1002
Numerical Displays
1002
Segment Symbols
1004
Character Display
1005
Graphic Display
1006
Registration of Crane-Operating Conditions
1007
Registration of Outrigger Conditions
1007
Registration of Counterweight Conditions
1008
Registration of Boom / Jib State
1009
Registration of Jib Set
1010
Registration of Rope Falls and Hook Displacement Display
1011
Telescopic Boom Operation and LCD Graphics
1012
Telescopic Boom Selection and Operation
1012
0710_En_Fa036_G2_01_01_00_Aml
1014
4
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Tadano FAUN ATF 220G-5 Specifications
General
Brand
Tadano
Model
FAUN ATF 220G-5
Category
Construction Equipment
Language
English
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