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ATF 130G-5
Tadano ATF 130G-5 User Manual
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Translation of the original Operating Manual
ATF 130G-5
Superstructure
Vehicle identification number WFN5RUNMXE2146097
Head Office
TADANO LTD.
ko-34
Takamatsu
Phone: +81-87-839-5555
Fax: +81-87-839-5743
Overseas Service Dept
TADANO LTD.
Tadano Ryogoku Bldg.
Tokio, Japan
Phone: +81-3-3621-7765
Fax: +81-3-3621-7785
2
Table of Contents
Table of Contents
3
Preface
9
Superstructure Model Plate
9
In Case of Damage
9
Warranty
9
Structure of the Operating Manual
10
Using the Operating Manual
10
Symbol and Warning Labels
11
Definition of the Direction Specifications
12
General Safety Instructions
13
Basic Safety Information
13
Use of the Mobile Crane
13
Personnel Requirements
14
Planning Use
17
Outrigger
21
Servicing and Maintenance
24
Welding and Alignment Work
26
Risk of Fire and Explosion
27
Different Lengths of the Hydraulic Cylinders
27
Dismounting and Disposal
28
Basic Safety Information for the Superstructure
29
Warning and Instruction Signs
29
Before Operating the Crane
38
Safety Equipment
39
Crane Operation with Load
42
Errors During Crane Work
61
Ending Crane Work
62
Crane Components of Superstructure
65
Assemblies, Components - Installation Place
65
Operation
65
Crane Cab
66
Operating Elements
68
Before Starting Work
71
Checking the Lights
71
Checking the Oil Level
72
Checking the Coolant Level
72
Checking the Fill Quantity of Fuel
72
Crane Cab
73
Cab Door
73
Checking the Hoisting Rope
73
Checking the Bottom Block
73
Cleaning Windshields
73
Step Adjustment
75
Opening/Closing the Window
76
Adjusting the Seat
78
Heater, Ventilation, Air Conditioning System
82
Interior Lighting
83
Roller Sun Visor
83
Sun Visor
84
Radio
84
Ventilator*)
84
Control & Service System CSS
85
Main Screen
85
Selection Menu
89
Automatic Safe Load Indicator
96
Notes Regarding the Lifting Capacity Charts and Supporting Force Tables
96
Control Panel and Displays
97
Entering the Operating Conditions
105
Operating the Telescopic Boom
112
Safety Working Range
117
Test Function
122
Special Functions
122
Lift Adjuster
128
Warnings and Error Codes
130
Other Safety Devices
156
Anti-Twoblock Device
156
Overriding the Automatic Safe Load Indicator
157
Lower Limit Switch
158
Anemometer
160
Aircraft Warning Lamp*)
162
Commissioning
162
Measures and Checks before Commissioning
162
Electrical System
164
Starting/Stopping the Engine
168
Monitoring the Display, Indicator and Warning Lamps as Well as the Instruments When the
171
Central Lubricating System
175
Filling up with Diesel or Adblue
176
Outrigger
179
Preparations
179
Outrigger
188
Functions of Control Levers and Pedals
195
Instructions for Actuating the Crane Control Levers
195
Service and Maintenance
503
Before Servicing and Maintenance
507
General Instructions
507
Checking the Hydraulic Unit and Its Screw Couplings for Leak Tightness
508
Checking the Screw Joints
508
Welding and Alignment Work
508
After the Servicing and Maintenance
509
Cleaning
509
Durability of Hydraulic Hoses
509
Parameterisation of Electronic Equipment
509
Maintenance Intervals
511
Maintenance Schedule
513
Engine
525
Checking the Oil Level
526
Checking the Hose Clamps of the Charge-Air Hoses
527
Oil Change / Oil Filter Change
527
Draining off Condensed Water
528
Fuel Tank
528
Fuel Filter
529
Checking the Coolant
530
Coolant
530
Replacing the Coolant
531
Air Cleaner
532
Cleaning the Cooler
532
Removing / Installing an Air Cleaner Cartridge
533
Check the Air Cleaner Cartridge
534
Check the Electric Ported Vacuum Switch on the Clean Air Side of the Air Cleaner Housing
534
Checking the Air Intake Pipe and Hoses
534
Exhaust System
535
Hydraulic System
537
Checking the Hydraulic Oil Level
538
Replacing the Filter Inserts
539
Replacing the Ventilation Filter Insert
539
Oil Change
540
Checking and Tightening the Screw Couplings of the Hydraulic Units and Pipes
541
Checking the Screw Couplings at the Tubes
541
Replace the Pressure Filter Insert
541
Oil Cooler/Additional Oil Cooler*)
542
Checking the Oil Level and Leak Tightness
543
Swing Mechanism
543
Checking the Swing Mechanism
544
Oil Change
544
Ventilation Filter
544
Bleeding the Working Brake Circuit
545
Checking Hydraulic Oil in the Working Brake Circuit of the Swing Mechanism
545
Checking the Slewing Engine - Gear Drive Shaft, Tooth Profile Play
546
Checking the Slewing Gear Brake
546
Lubricating Swing Mechanism Gear Rings and Pinions
546
Checking the Functioning of the Mechanical Superstructure Lock and Proximity Switch
547
Greasing the Swing Mechanism - Lock Pins
547
Lubricating the Ball-Bearing Slewing Ring
547
Checking the Gear Ring-Joint Screws, Fastening Screws of the Hydro Motor, Gear Flange Screws for Firm Fit
548
Checking the Slewing Ring for Wear
548
Lubrication of the Swing Mechanism Multi-Disc Chamber
548
Checking the Oil Level and Leak Tightness
549
Hoisting Gear / 2Nd Hoisting Gear*)
549
Changing the Oil in the Hoisting Gear Motor/Engine Coupling
550
Checking the Oil Level in the Hoisting Gear Motor-Engine Coupling
550
Oil Change
550
Check the Hoisting Gear Brake
551
Checking the Hoisting Gear Motor-Gear Drive Shaft, Tooth Profile Play
551
Preserving the Hoisting Gear Drive
551
Check the Over-Unwind Limit Switch on the Hoisting Gear
552
Checking the Anti-Twoblock Device Function
552
Setting the Over-Unwind Limit Switch
552
Check
553
Cleaning and Lubricating the Hoisting Rope
553
Hoisting Rope
553
Laying the Hoisting Rope (Rope Change)
553
Checking the Winch Drum
554
Laying a New Hoisting Rope
554
Servicing the Hoisting Rope
554
Checking the Batteries
555
Electrical System
555
Installing New Batteries
556
Specific Weight and Charge Condition of the Battery at +20 °C Acid Temperature
556
Starter
556
Three-Phase Generator
556
Automatic Safe Load Indicator (ASLI)
557
Checking the Feed of Hydraulic Pumps
557
Lamps and Lights
557
Place of Installation, Wattage and Name of the Lamps and Lights in the Superstructure
557
Regular Inspection of the Automatic Safe Load Indicator (ASLI) as Per the Legal Regulations
558
Fuse and Relay Chart
559
Fuses in the Battery Compartment
564
Counterweight Control Relay Chart
565
Air Condition - Functional Check
567
Air Conditioning System*)
567
Crane Cab
567
Auxiliary Heater
568
Replacing the Wiper-Blade Elements
568
Windscreen Washing System
568
Wiper-Blade Elements / Windscreen Washing System
568
Clean the Circulating Air Filter
569
Monitor
569
TADANO-Cockpit-Graphi7-Control System
569
Lubricating the Telescopes/Locks
571
Other Greasing, Maintenance and Servicing Points
571
Telescopic Boom
571
Bottom Block
572
Counterweight
572
Derrick Cylinder
572
Other Lubricating Points
573
Compressed Air System
575
Drain Valves in the Pressure Tanks
575
Air Dryer
576
Function Check
576
Replacing the Desiccating Agent Cartridge
576
Pressure Governor with Tire Inflation Socket (Integrated in Air Drier)
577
Setting the Shut-Off Pressure of the Pressure Governor
577
Compressed Air System
578
Test and Setting Values
578
Test Connectors for Inspection of the Compressed Air System
578
Overview of the Oil Grades and Capacities
581
Grease Overview (Grease Recommendations)
583
Selection Table for Lubricants and Anti-Friction Agents
585
Function Sequence
590
Method of Operation
591
Adjusting the Parameters
592
Excess Pressure Valve with Micro Switch
593
Grease Level Controller
595
Summaries: 7. Signal Indicators
596
Terminal Diagram
597
Retrofitting
599
Ordering Key for Integrated Controller
600
5
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Tadano ATF 130G-5 Specifications
General
Brand
Tadano
Model
ATF 130G-5
Category
Construction Equipment
Language
English
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