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Tadano TR-150XL-4 - User Manual

Tadano TR-150XL-4
350 pages
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Publication No. TR-150XL-4/S1(U)-1E
01
Rough Terrain Crane
TR-150XL-
4
Applicable Serial No. FD0806 ––
Model
2005
PRINTED IN JAPAN
0510 K
Service Manual
TR-150XL-4/S1(U)-1E

Table of Contents

Questions and Answers

Summary

Safety

Safety Definitions

Definitions of safety alert symbols and terms used in the manual.

Fundamental Cautions

General safety guidelines for servicemen before performing maintenance.

Cautions in Working

Specific safety advice for various working procedures.

Dismounting and Disassembling

Precautions for safely removing and taking apart machine components.

Remounting and Assembling

Guidelines for safely putting machine components back together.

Cautions in Operation

Safety advice for operating the machine and its systems.

Waste Disposal Guidelines

Rules for disposing of waste materials like oils and filters.

Foreword

Applicable Specifications

Information on applicable specification numbers for the service manual.

Separate Service Manuals

List of related service manuals for comprehensive repair.

Specifications Outline

Overview of the crane's technical specifications for different models.

Conversion Table

Length Conversion

Table for converting length measurements between metric and imperial units.

Area Conversion

Table for converting area measurements between metric and imperial units.

Volume Conversion

Table for converting volume measurements between metric and imperial units.

Mass Conversion

Table for converting mass measurements between metric and imperial units.

Pressure Conversion

Table for converting pressure measurements between different units.

Torque and Moment Conversion

Conversion factors for torque and moment measurements.

Temperature Conversion

Table for converting temperatures between Celsius and Fahrenheit.

Force Conversion

Table for converting force measurements between different units.

Hydraulic Power Generating System

General

General information about the hydraulic power generating system.

Hydraulic Pump (Double Variable Displacement Pump)

Information on the double variable displacement hydraulic pump.

Outrigger System

General

General information about the outrigger system.

Jack Cylinder

Details on the structure and function of the jack cylinder.

Swing System

General

General information about the swing system.

Swing Assembly

Details on the structure and components of the swing assembly.

Boom Elevating System

General

General information about the boom elevating system.

Elevating Cylinder

Details on the structure and function of the elevating cylinder.

Winch System

General (2 M2 D)

General information for the 2M2D winch system.

Winch

Details on the structure and reassembly of the winch.

Boom Telescoping System

General

General information about the telescoping system.

Boom (Six-Section Boom)

Details on the structure and disassembly of the six-section boom.

Safety System

General

General overview of the safety system components and functions.

Boom Length and Angle Detector

Details on the structure, function, and adjustment of the boom length/angle detector.

Cab

Crane Cab Glass

Procedure for replacing crane cab glass components.

Air Conditioner

Information on the air conditioning system, its components, and operation.

Control System

General of Hydraulic Pilot System

Overview of the hydraulic pilot control system.

General of Pneumatic Control Devices

Overview of the pneumatic control devices used in the system.

Steering System

Steering System

General information about the steering system.

Priority Valve

Details on the priority valve's structure, operation, and troubleshooting.

Brake System

Brake System

General overview of the brake system.

Brake (Service Brake)

Details on the structure, function, and maintenance of the service brake.

Suspension System

Suspension System

General information about the suspension system.

Spring Lock Cylinder (Front)

Details on the structure of the front spring lock cylinder.

Data, Adjusting and Checks

Hydraulic Pressure Setting Table

Table of hydraulic pressure settings and check procedures for various systems.

Air Pressure Setting Table

Table of air pressure settings and specifications for various components.

Air Bleeding Procedure

Step-by-step instructions for bleeding air from hydraulic and pneumatic systems.

System Diagrams

Hydraulic Circuit

Diagram illustrating the complete hydraulic system.

Torque Converter Circuit

Diagram of the torque converter hydraulic circuit.

Brake Circuit (Pneumatic Circuit)

Diagram of the pneumatic brake circuit.

Electric Circuit (AML, Crane)

Diagram of the electric circuits related to the AML and crane functions.

Summary

Safety

Safety Definitions

Definitions of safety alert symbols and terms used in the manual.

Fundamental Cautions

General safety guidelines for servicemen before performing maintenance.

Cautions in Working

Specific safety advice for various working procedures.

Dismounting and Disassembling

Precautions for safely removing and taking apart machine components.

Remounting and Assembling

Guidelines for safely putting machine components back together.

Cautions in Operation

Safety advice for operating the machine and its systems.

Waste Disposal Guidelines

Rules for disposing of waste materials like oils and filters.

Foreword

Applicable Specifications

Information on applicable specification numbers for the service manual.

Separate Service Manuals

List of related service manuals for comprehensive repair.

Specifications Outline

Overview of the crane's technical specifications for different models.

Conversion Table

Length Conversion

Table for converting length measurements between metric and imperial units.

Area Conversion

Table for converting area measurements between metric and imperial units.

Volume Conversion

Table for converting volume measurements between metric and imperial units.

Mass Conversion

Table for converting mass measurements between metric and imperial units.

Pressure Conversion

Table for converting pressure measurements between different units.

Torque and Moment Conversion

Conversion factors for torque and moment measurements.

Temperature Conversion

Table for converting temperatures between Celsius and Fahrenheit.

Force Conversion

Table for converting force measurements between different units.

Hydraulic Power Generating System

General

General information about the hydraulic power generating system.

Hydraulic Pump (Double Variable Displacement Pump)

Information on the double variable displacement hydraulic pump.

Outrigger System

General

General information about the outrigger system.

Jack Cylinder

Details on the structure and function of the jack cylinder.

Swing System

General

General information about the swing system.

Swing Assembly

Details on the structure and components of the swing assembly.

Boom Elevating System

General

General information about the boom elevating system.

Elevating Cylinder

Details on the structure and function of the elevating cylinder.

Winch System

General (2 M2 D)

General information for the 2M2D winch system.

Winch

Details on the structure and reassembly of the winch.

Boom Telescoping System

General

General information about the telescoping system.

Boom (Six-Section Boom)

Details on the structure and disassembly of the six-section boom.

Safety System

General

General overview of the safety system components and functions.

Boom Length and Angle Detector

Details on the structure, function, and adjustment of the boom length/angle detector.

Cab

Crane Cab Glass

Procedure for replacing crane cab glass components.

Air Conditioner

Information on the air conditioning system, its components, and operation.

Control System

General of Hydraulic Pilot System

Overview of the hydraulic pilot control system.

General of Pneumatic Control Devices

Overview of the pneumatic control devices used in the system.

Steering System

Steering System

General information about the steering system.

Priority Valve

Details on the priority valve's structure, operation, and troubleshooting.

Brake System

Brake System

General overview of the brake system.

Brake (Service Brake)

Details on the structure, function, and maintenance of the service brake.

Suspension System

Suspension System

General information about the suspension system.

Spring Lock Cylinder (Front)

Details on the structure of the front spring lock cylinder.

Data, Adjusting and Checks

Hydraulic Pressure Setting Table

Table of hydraulic pressure settings and check procedures for various systems.

Air Pressure Setting Table

Table of air pressure settings and specifications for various components.

Air Bleeding Procedure

Step-by-step instructions for bleeding air from hydraulic and pneumatic systems.

System Diagrams

Hydraulic Circuit

Diagram illustrating the complete hydraulic system.

Torque Converter Circuit

Diagram of the torque converter hydraulic circuit.

Brake Circuit (Pneumatic Circuit)

Diagram of the pneumatic brake circuit.

Electric Circuit (AML, Crane)

Diagram of the electric circuits related to the AML and crane functions.

Tadano TR-150XL-4 Specifications

General IconGeneral
ModelTR-150XL-4
Maximum Lifting Capacity15 tons
Boom TypeTelescopic
Number of Boom Sections4
Number of Axles2
Drive4x2
Maximum Boom Length24.4 meters
Maximum Reach22.4 meters

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