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Tadano TT-800XXL1 - User Manual

Tadano TT-800XXL1
267 pages
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Publication No.
GT-800XXL-1/S1(U)-1E
01
Truck Crane
TT-800XXL-
1
Applicable Serial No. 475326
Model
2003
PRINTED IN JAPAN
0310 K
Service Manual
GT-800XXL-1/S1(U)-1E

Table of Contents

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Summary

Foreword

Applicable Specification Numbers

Specifies the applicable model and serial numbers for the manual.

Referenced Service Manuals

Lists related service manuals for comprehensive information.

Crane Specifications Outline

Provides a summary of the crane's technical specifications.

Measurement Conversion Tables

Tables for converting between different units of measurement.

Safety

Safety Level Definitions

Defines DANGER, WARNING, CAUTION, and NOTICE terms.

Fundamental Cautions

General safety precautions to be observed before and during maintenance.

Cautions in Working

Specific guidelines for safe working practices and procedures.

Cautions in Operation

Precautions to be taken during machine operation and maintenance.

Waste Disposal Guidelines

Guidelines for the proper disposal of waste materials and fluids.

Hydraulic Power Generating System

Hydraulic Power Generating System Overview

Overview of the hydraulic system's units and functions.

Hydraulic Pump Structure

Details on the structure and components of the hydraulic pump.

Flow Control Valve Structure

Information regarding the structure of the flow control valve.

Rotary Joint Structure

Structure and specification details of the rotary joint.

Pilot Control Valves (Elevating, Telescoping, Winch)

Structure of pilot control valves for multiple functions.

Sequence and Solenoid Valves (Pilot Pressure)

Structure of sequence and solenoid valves for pilot pressure.

Jib & Counterweight Control Valves

Structure of solenoid control and pilot check valves for jib and counterweight.

Oil Cooler Solenoid Valve

Structure of the solenoid valve for the oil cooler.

Swing System

Swing System Overview

Description of the units within the swing system.

Swing Assembly Structure

Details on the structure and mounting bolts of the swing assembly.

Swing Hydraulic Components

Structure of hydraulic pilot control valve, motor, and speed reducer for swing.

Select Valve for Dolly (Swing)

Structure of the select valve used in the swing system for dolly operation.

Boom Elevation System

Elevating System Overview

Description of units within the elevating system.

Elevating Cylinder Structure

Structure of the elevating cylinder.

Counterbalance Valve (Elevating)

Structure and function of the counterbalance valve for elevating.

Select Valve for Dolly (Elevating)

Structure of the select valve used in the elevating system for dolly operation.

Winch System

Winch System Overview

Description of the winch system units.

Winch Assembly Structure

Structure of the winch assembly.

Winch Hydraulic Components

Structure and procedure for winch hydraulic motor and counterbalance valve.

Winch Brake Release Valve

Structure of the hydraulic valve for winch brake release.

Boom Telescoping System

Telescoping System Overview

General description of the telescoping system components.

Boom (Five-Section) Structure

Structure, disassembly, check, and reassembly of the boom.

Jib Structure and Adjustment

Structure and adjustment procedures for the jib.

Telescoping Cylinder Structure

Structure of the telescoping cylinder.

Counterbalance Valve (Telescoping)

Structure and function of the counterbalance valve for telescoping.

Hose Reel Operations

Structure, dismounting, mounting, disassembly, and reassembly of the hose reel.

Hydraulic Valve Structure

Structure of the hydraulic valve.

Safety System

Safety System Overview

General overview of safety system components and functions.

Boom Detectors

Structure, function, disassembly, reassembly, and adjustment of boom length/angle detectors.

Outrigger Extension Length Detector

Structure, function, disassembly, and reassembly of the detector.

Auto Stop Solenoid Valve

Structure of the solenoid valve for auto-stop function.

Cab

Crane Cab Glass Replacement

Procedure for replacing and bonding cab glass components.

Air Conditioner System

Detailed information on air conditioner components, operation, and troubleshooting.

Control System

Control System Overview

Overview of crane control devices and their locations.

Remote Control Valves (Lever & Pedal)

Structure and specifications of remote control valves (lever and pedal types).

Shuttle and Solenoid Valves

Structure of shuttle valves and solenoid valves for boom telescoping/auxiliary hoist.

Solenoid Control Relief Valves (Elevating Slow Stop)

Structure of solenoid control relief valves for elevating slow stop.

Data, Adjustment and Checks

Hydraulic Pressure Setting Table

Table detailing hydraulic pressure settings for various operations.

Air Bleeding Procedures

Step-by-step guide for bleeding air from hydraulic circuits.

Electric Switch Adjustments

Procedures for adjusting various electric switches on the crane.

Crane Operation Checks

Procedures for checking crane operation, including hoisting and jib functions.

Component Adjustments and Checks

Procedures for adjusting engine speed and boom telescoping wire ropes.

Oils and Grease Table

Table listing quantities and types of oils and greases required.

Mass Table

Table listing the mass of various crane components.

Boom Pin and Thread Size Table

Table detailing boom connecting pin and thread sizes.

System Diagrams

Hydraulic Circuit Diagram

Diagram illustrating the hydraulic circuit of the crane.

Electric Circuit Diagrams

Diagrams showing the main electric circuit and outrigger operation circuit.

Component Location Diagrams

Diagrams showing the location of hydraulic and electrical components.

Harness Layout Diagrams

Diagrams illustrating the various harness layouts for the crane.

Tadano TT-800XXL1 Specifications

General IconGeneral
BrandTadano
ModelTT-800XXL1
CategoryConstruction Equipment
LanguageEnglish

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