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Mantis 10010MX
Tadano Mantis 10010MX User Manual
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Courtesy of CraneMarket.com
2
Table of Contents
Table of Contents
2
Preface
7
Overview
9
Service Conditions
9
Directional References
10
Crane Operations
10
Travel Operations
10
Boom Load Charts
11
Capacity Limits and General Conditions
12
Technical Data
14
Standard Crane and Equipment
14
Boom
15
Boom Telescoping & Elevating Systems
15
Boom Head
15
Rated Capacity Indicator
15
Anti-Two Block
15
Superstructure
16
Frame
16
Engine
16
Operator's Cab
16
Instrumentation and Accessories
16
Control
16
Counterweight
17
Hoist Winches
17
Safety Equipment
17
Electrical Equipment
18
Swing
18
Fuel System
18
Hydraulic System
18
Undercarriage
18
Carbody
18
Side Frames
18
Travel
18
Optional Equipment
19
Boom Attachments
19
Hydraulic
19
Safety Instructions
20
Basic Safety Rules
21
Instructions for Crane Operation
21
Crane Application in Accordance with the Intended Use
22
Lifting Capacities of Crane
22
Safety Devices
23
Before Crane Operation
23
Placement of Crane
24
Counterweight
24
Rigging and Signaling
25
Recommended Hand Signals
26
Lifting Operation
29
Operation Near Power Lines
33
Grounding the Crane
36
Inspection Measures
36
Operation in Wind and Lightning
37
Operation Near Pipelines
38
Operation in Cold Weather
38
Leaving the Crane out of Service
38
Potential Causes of Accidents
38
Operation Faults that May Cause Accidents
38
Servicing Faults that May Cause Accidents
39
Fire, Smoke, Inflammation and Explosion Hazards
40
Operating Instructions
41
Location of Warning and Instruction Markings (US)
41
Location of Warning and Instruction Markings (Export)
46
Location of Cab Warning and Instruction Markings
49
Load Moment Indicator (AML)
56
Dash/Control Panels
56
Cab Display
59
Service Pages
61
Display Icons
62
Display Gauges
67
Switch Panel
69
Engine Leds
71
Startup Procedure
71
Ignition Acc./Off/On/Start
72
Foot Throttle
73
Swing Right/Left Controls (LH Joystick)
74
Swing Brake Pedal
74
Swing Brake Switch
75
Telescope Out/In Controls (LH Joystick)
76
Auxiliary Winch Control
76
Main Winch/Boom Hoist Controls (RH Joystick)
77
Travel Controls
78
Auxiliary Equipment Controls
81
Other Operator Controls
83
Emergency Back up System
83
Emergency Back up System Procedure
83
Battery Cutoff Switch
84
Operation
85
Alarm Systems
85
Walk-Around Inspection
85
Air Intake System
85
Engine Cooling System
85
Electrical System
86
Fuel and Lube Systems
86
Pre-Start Checks
86
Electric Starting
87
Starting with Jumper Cables
88
After Starting the Engine
89
Engine Stopping
89
After Stopping the Engine
90
Horn
90
Cold Weather Operation
91
Fuel Selection
91
Fuel Heaters
91
Fuel Filters
91
Engine Compartment Temperature
91
Winch Operation
92
Main Winch
92
Auxiliary Winch
92
Winch Warm-Up Procedure
92
Anti-Two-Block Control
92
Overload Control
93
Last Wrap Control
93
Boom Controls
94
Boom Hoist
94
Boom Telescope
94
Anti-Two-Block (A2B) Control
94
Overload Control
94
Backward Stability Control
94
Swing Controls
95
Dual Mode Swing Valve
95
Swing Park Brake
95
Swing Service Brake
95
Travel Controls
96
Tracks Forward/Reverse
96
Tracks Extend/Retract
96
Auger Operation (Optional)
97
Digging with the Auger
97
Stowing the Auger
97
Tool Circuit Operation
97
Reeving
98
Preparation for Shipping
100
Counterweight Removal/Installation
100
Installing the Counterweight
100
Removing the Counterweight
101
Jib/Extension Removal/Installation
102
Removing the Jib and Extension
103
Installing the Jib and Extension
103
Erecting and Rigging the Extension
104
Stowing the Extension
106
Erecting and Rigging the Extension and Jib
107
Stowing the Extension and Jib
110
Maintenance
111
Lubrication and Maintenance
111
Maintenance Intervals
111
Engine
115
Inspecting Oil Level
115
Changing Oil/ Replacing the Oil Filter
116
Inspecting Hose Clamps of the Charge Air Hoses
116
Fuel Tank
116
Draining Condensation Water from Tank
116
Cleaning Fuel Strainer in the Filler Cap
116
Draining Condensation Water from Separator
117
Replacing Fuel/Water Separators
117
Coolant Level
117
Draining Coolant
118
Cleaning the Radiator
118
Air Cleaner
119
Removing / Installing the Filter Cartridge
119
Filter Cartridge
120
Air Intake Pipes and Hoses
120
Inspecting Air Inlet Vacuum Switch
120
Exhaust System
121
Hydraulic System
121
Inspecting Oil Level
121
Replacing Filter Cartridges
122
Changing Oil
123
Changing Oil Type
123
Hydraulic Fittings
124
Checking Fittings
124
Oil Cooler
124
Maintenance Instructions for Hydraulic Cylinders
124
Speeds of Hydraulic Functions
125
Speed Set-Points of the Hydraulic System
125
Speed Setting Tolerances
125
Hydraulic System Pressure and Flow Settings
126
Hydraulic System Pressure Setting Tolerances
126
Electrical Equipment
127
Batteries
127
Installing New Batteries
128
Starting the Engine with Jumper Cables
128
Starter
129
Circuit Breaker Panel
129
Lamps and Lights
129
Rated Capacity Indicator (RCI)
129
Swing Mechanism
130
Checking Correct Oil Level and Leakage
130
Changing Oil
131
Inspecting the Swing Mechanism
132
Bleeding the Swing Brake
132
Tooth Face Backlash (Swing Motor Gearbox Drive Shaft)
132
Greasing Slew Ring Gear and Pinion
133
Greasing the Slew Ring
133
Checking Slew Ring Fasteners
134
Checking Slew Device for Wear
135
Winches
135
Checking Winch Oil Level
135
Changing Winch Oil
135
Commissioning the Winch
137
Inspecting the Winch Brake
137
Travel System
138
Track Drive Reducers
138
Track Tension
138
Extend Beams
138
Undercarriage
138
Last Wrap Indicator
139
Winch Rope
139
Inspecting the Rope
139
Cleaning and Lubrication of the Rope
139
Replacing Rope
139
Inspecting Rope Drum
140
Installing New Rope
140
Winch Rope Care
141
Crane Cabin
141
Heat, Ventilation, & Air Conditioning
141
Air Intake Filter
142
Wiper-Blade Elements/Washing System
142
Points of Lubrication, Maintenance
142
Boom
142
Boom Hoist Cylinder
142
Hook Block
142
Jib and Extensions
143
Other Points of Lubrication
143
Lubrication and Filter Specifications
143
Lubrication Specification Table
144
Filter Specification Table
145
Inspection Scheme (Daily, before Startup)
146
Oil / Coolant Level Inspection and Change Scheme
147
Inspection and Cleaning Scheme
148
Lubricating Scheme
149
Appendix A - Load Moment Indicator
150
General
150
Operating Status Registration & Load Moment Indicator Function Check
154
Alarm and Recovery Operation
163
Other Functions
165
Work Range Alarm Function
165
TARE Function
168
User Adjustment Menu
168
Appendix B - Drum Rotation & Last Layer Indicator
171
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Tadano Mantis 10010MX Specifications
General
Brand
Tadano
Model
Mantis 10010MX
Category
Construction Equipment
Language
English
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