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Tadano GTC-1200 - User Manual

Tadano GTC-1200
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Operation
Telescopic Boom Crawler Crane
GTC-1200 Operation Manual—US
GTC-1200
Serial Number: 120-___
Document Number: 99600142846_B
Do not operate the GTC-1200 without rst reading and understanding this manual.
Keep this manual in the operator cab for future reference.

Table of Contents

Questions and Answers

Summary

CHAPTER 1: SAFETY

CHAPTER 2: SPECIFICATIONS

WORKING RANGE DIAGRAM

CHAPTER 3: COMPONENT LOCATION AND OVERVIEW

Cab Controls and Switches Overview

Detailed breakdown of controls and switches within the operator's cab.

MD3 Display and Navigation Controls

Overview of the crane control display and its navigation buttons.

CHAPTER 4: ASSEMBLY;DISASSEMBLY FOR TRANSPORT

Unloading Crane from Trailer Procedure

Step-by-step procedure for safely unloading the crane from a trailer.

Carbody Jack Operation for Unloading

Detailed steps for using carbody jacks to unload the crane from the trailer.

Installing Track Frames

Step-by-step guide for installing track frames onto the crane.

Lifting and Engaging Track Frames

Procedures for lifting, tilting, and engaging track frames with extend beams.

Securing Track Frames and Locking Bars

Steps for removing assembly bars, connecting frames, and securing locking bars.

Connecting Hydraulic Lines and Finalizing Track Installation

Connecting hydraulic lines, repeating for the other side, and lowering the crane off jacks.

Installing Rear Counterweight onto Crane

Procedure for installing the assembled rear counterweight onto the crane.

Aligning and Securing Counterweight Lift Sockets

Steps for aligning lift lugs, lowering sockets, and securing them with lift pins.

Removing Rear Counterweight

Procedure for safely removing the rear counterweight.

Lowering and Disconnecting Rear Counterweight

Steps for lowering, disconnecting lift sockets, and retracting lift cables.

Removing Track Frames

Procedure for removing track frames using carbody jacks.

Raising Crane and Retracting Track Frames

Steps for raising the crane using jacks and retracting track frames.

Disconnecting Hydraulic Lines and Finalizing Track Removal

Disconnecting hydraulic lines and removing retaining pins/plates.

Removing Carbody Counterweight

Procedure for removing carbody counterweights.

Loading Crane onto Trailer

Steps for loading the crane onto a trailer for transport.

CHAPTER 5: OPERATION

Engine Starting Procedures

Detailed procedure for safely starting the engine, including pre-start checks.

High Speed Travel, Track Operations, and Winch Warm-Up

Conditions for high-speed travel, track extension/retraction, and winch warm-up.

Last Wrap Control and Boom Operations

Last wrap control, boom hoist, and boom telescope function operations.

Load Moment Indicator (AML) System Functionality

Functionality and importance of the load moment indicator as a safety device.

AML System Operation Overview Diagram

Diagram illustrating the AML system's input, processing, and output signals.

Crane Status Indicator and Registration Process

Explanation of crane status indicators and registering operating status.

Counterweight Configuration Registration Steps

Steps to register the correct counterweight configuration in the AML.

Confirming and Setting Counterweight Configuration

Verifying and setting the counterweight configuration using the set key.

Track;Carbody Jack Configuration Registration

Registering track and carbody jack configurations in the AML.

Confirming and Setting Track;Carbody Jack Configuration

Verifying and setting track/carbody jack configurations using the set key.

Boom Configuration Registration Process

Registering boom, jib, and platform configurations in the AML.

Selecting and Registering Boom Configurations

Steps to select and register various boom, jib, and platform configurations.

Confirming and Setting Boom Configuration

Verifying and setting the boom configuration using the set key.

Alarm and Recovery Operation Procedures

Procedures for understanding and responding to alarms and warnings.

Warning Codes and Buzzer Alerts Explanation

Explanation of warning codes displayed on the panel and associated buzzer alerts.

Stop Alarm Codes and Their Remedies

Table of warning codes, their causes, and remedies for stop alarms.

Additional Stop Alarm Codes and Remedies

Covers specific warning codes related to overwinding, backward stability, and system states.

Further Stop Alarm Codes and Remedies

Details on alarms related to boom faults, override switches, and lever positions.

Stop Alarms for Track, Battery, and Speed Issues

Covers alarms for track condition, battery status, and speed reductions.

CHAPTER 6: MAINTENANCE AND INSPECTION

Maintenance Safety Precautions

Critical safety warnings related to maintenance and inspection procedures.

General Maintenance Safety Hazards

Warnings about exhaust, entanglement, sudden movement, burn, exposure, and flying object hazards.

Coolant, High Pressure, and Crush Hazards

Safety warnings concerning coolant, high pressure, and crush hazards during maintenance.

Preventative Maintenance Schedule Overview

Overview of the importance and application of the preventative maintenance schedule.

Preventative Maintenance Chart - Engine and Fuel Systems

Detailed chart of maintenance tasks, intervals, and references for engine and fuel systems.

Preventative Maintenance for Travel, Winches, and Swing System

Maintenance tasks and intervals for travel systems, winches, and swing components.

Daily Crane Inspections and Checks

Daily inspection and maintenance tasks before crane operation.

Filter Restriction and Hydraulic System Leak Checks

Verifying filter restriction indicators and checking for hydraulic system leaks.

Lubrication Pump Operation and 50-Hour Maintenance

Operating the lubrication pump and 50-hour inspection tasks, including track oil level.

Track Tension Check and Adjustment Procedure

Steps for checking and adjusting track tension using a grease gun.

CHAPTER 7: BACKUP SYSTEM OPERATION

Backup Operation Procedure (Except Swing)

Detailed procedure for operating crane functions manually via control levers.

Boom Telescope Override and Winch Operation in Backup Mode

How to override boom telescope and manually release winch brake for operation.

Swing Park Brake Release Procedure in Backup Mode

Procedure for releasing the swing park brake using manual override.

CHAPTER 8: TROUBLESHOOTING

AML-C Error Code Classification and Notification

Classification of AML error codes and how the system notifies about errors.

AML Internal System Abnormality Causes

Causes and effects of internal AML system abnormalities.

Summary

CHAPTER 1: SAFETY

CHAPTER 2: SPECIFICATIONS

WORKING RANGE DIAGRAM

CHAPTER 3: COMPONENT LOCATION AND OVERVIEW

Cab Controls and Switches Overview

Detailed breakdown of controls and switches within the operator's cab.

MD3 Display and Navigation Controls

Overview of the crane control display and its navigation buttons.

CHAPTER 4: ASSEMBLY;DISASSEMBLY FOR TRANSPORT

Unloading Crane from Trailer Procedure

Step-by-step procedure for safely unloading the crane from a trailer.

Carbody Jack Operation for Unloading

Detailed steps for using carbody jacks to unload the crane from the trailer.

Installing Track Frames

Step-by-step guide for installing track frames onto the crane.

Lifting and Engaging Track Frames

Procedures for lifting, tilting, and engaging track frames with extend beams.

Securing Track Frames and Locking Bars

Steps for removing assembly bars, connecting frames, and securing locking bars.

Connecting Hydraulic Lines and Finalizing Track Installation

Connecting hydraulic lines, repeating for the other side, and lowering the crane off jacks.

Installing Rear Counterweight onto Crane

Procedure for installing the assembled rear counterweight onto the crane.

Aligning and Securing Counterweight Lift Sockets

Steps for aligning lift lugs, lowering sockets, and securing them with lift pins.

Removing Rear Counterweight

Procedure for safely removing the rear counterweight.

Lowering and Disconnecting Rear Counterweight

Steps for lowering, disconnecting lift sockets, and retracting lift cables.

Removing Track Frames

Procedure for removing track frames using carbody jacks.

Raising Crane and Retracting Track Frames

Steps for raising the crane using jacks and retracting track frames.

Disconnecting Hydraulic Lines and Finalizing Track Removal

Disconnecting hydraulic lines and removing retaining pins/plates.

Removing Carbody Counterweight

Procedure for removing carbody counterweights.

Loading Crane onto Trailer

Steps for loading the crane onto a trailer for transport.

CHAPTER 5: OPERATION

Engine Starting Procedures

Detailed procedure for safely starting the engine, including pre-start checks.

High Speed Travel, Track Operations, and Winch Warm-Up

Conditions for high-speed travel, track extension/retraction, and winch warm-up.

Last Wrap Control and Boom Operations

Last wrap control, boom hoist, and boom telescope function operations.

Load Moment Indicator (AML) System Functionality

Functionality and importance of the load moment indicator as a safety device.

AML System Operation Overview Diagram

Diagram illustrating the AML system's input, processing, and output signals.

Crane Status Indicator and Registration Process

Explanation of crane status indicators and registering operating status.

Counterweight Configuration Registration Steps

Steps to register the correct counterweight configuration in the AML.

Confirming and Setting Counterweight Configuration

Verifying and setting the counterweight configuration using the set key.

Track;Carbody Jack Configuration Registration

Registering track and carbody jack configurations in the AML.

Confirming and Setting Track;Carbody Jack Configuration

Verifying and setting track/carbody jack configurations using the set key.

Boom Configuration Registration Process

Registering boom, jib, and platform configurations in the AML.

Selecting and Registering Boom Configurations

Steps to select and register various boom, jib, and platform configurations.

Confirming and Setting Boom Configuration

Verifying and setting the boom configuration using the set key.

Alarm and Recovery Operation Procedures

Procedures for understanding and responding to alarms and warnings.

Warning Codes and Buzzer Alerts Explanation

Explanation of warning codes displayed on the panel and associated buzzer alerts.

Stop Alarm Codes and Their Remedies

Table of warning codes, their causes, and remedies for stop alarms.

Additional Stop Alarm Codes and Remedies

Covers specific warning codes related to overwinding, backward stability, and system states.

Further Stop Alarm Codes and Remedies

Details on alarms related to boom faults, override switches, and lever positions.

Stop Alarms for Track, Battery, and Speed Issues

Covers alarms for track condition, battery status, and speed reductions.

CHAPTER 6: MAINTENANCE AND INSPECTION

Maintenance Safety Precautions

Critical safety warnings related to maintenance and inspection procedures.

General Maintenance Safety Hazards

Warnings about exhaust, entanglement, sudden movement, burn, exposure, and flying object hazards.

Coolant, High Pressure, and Crush Hazards

Safety warnings concerning coolant, high pressure, and crush hazards during maintenance.

Preventative Maintenance Schedule Overview

Overview of the importance and application of the preventative maintenance schedule.

Preventative Maintenance Chart - Engine and Fuel Systems

Detailed chart of maintenance tasks, intervals, and references for engine and fuel systems.

Preventative Maintenance for Travel, Winches, and Swing System

Maintenance tasks and intervals for travel systems, winches, and swing components.

Daily Crane Inspections and Checks

Daily inspection and maintenance tasks before crane operation.

Filter Restriction and Hydraulic System Leak Checks

Verifying filter restriction indicators and checking for hydraulic system leaks.

Lubrication Pump Operation and 50-Hour Maintenance

Operating the lubrication pump and 50-hour inspection tasks, including track oil level.

Track Tension Check and Adjustment Procedure

Steps for checking and adjusting track tension using a grease gun.

CHAPTER 7: BACKUP SYSTEM OPERATION

Backup Operation Procedure (Except Swing)

Detailed procedure for operating crane functions manually via control levers.

Boom Telescope Override and Winch Operation in Backup Mode

How to override boom telescope and manually release winch brake for operation.

Swing Park Brake Release Procedure in Backup Mode

Procedure for releasing the swing park brake using manual override.

CHAPTER 8: TROUBLESHOOTING

AML-C Error Code Classification and Notification

Classification of AML error codes and how the system notifies about errors.

AML Internal System Abnormality Causes

Causes and effects of internal AML system abnormalities.

Tadano GTC-1200 Specifications

General IconGeneral
BrandTadano
ModelGTC-1200
CategoryConstruction Equipment
LanguageEnglish

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