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Taylor-Dunn ET-030-48 User Manual

Taylor-Dunn ET-030-48
242 pages
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Serial number Starting: 150778
MANUAL MB-T48-01
Operation, Troubleshooting and Re-
placement Parts Manual
Models Inlcuded:
B0-T48-48 Taylor Truck (T48)
ET-030-48 (ET 3000)
Published: 3/28/2002
Revision: K, 8/9/2011
Taylor Truck
ET 3000

Table of Contents

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Taylor-Dunn ET-030-48 Specifications

General IconGeneral
BrandTaylor-Dunn
ModelET-030-48
CategoryTrucks
LanguageEnglish

Summary

Introduction

Safety Rules and Operating Instructions

Driver Training Program

Details requirements and content for operator training programs.

Driver Qualifications

Specifies the minimum requirements for vehicle operators.

Vehicle Controls

Identifies and describes the various controls on the vehicle dashboard.

Vehicle Operational Guidelines

Provides essential guidelines for safe and proper vehicle operation.

Charging your vehicle

Safety precautions and procedures for charging the vehicle's batteries.

Parking

Procedures for safely parking the vehicle.

Periodic Maintenance Checklist

A checklist for performing regular vehicle maintenance tasks.

General Maintenance

Maintenance Guidelines

Provides essential guidelines for vehicle maintenance and service.

Troubleshooting Guide

A guide to diagnosing and resolving common vehicle problems.

Lubrication Chart

Details lubrication points and types for vehicle maintenance.

Front Axle Service

Inspect the Front Wheel Bearings and King Pin

Procedure for inspecting front wheel bearings and king pin.

Adjust Front Wheel Bearings

Steps for adjusting the front wheel bearings.

Front Axle Removal and Installation

Instructions for removing and installing the front axle assembly.

Replace Front Wheel Bearings

Steps for replacing front wheel bearings.

Replace the King Pins and Bushings

Instructions for replacing king pins and their bushings.

Steering Component Service

Front End Alignment

Steps for performing front end wheel alignment.

Brake Service

Bleed the Brake System

Steps for bleeding air from the hydraulic brake system.

Battery Service

Testing

Methods for testing battery condition (load and specific gravity).

Charging

Refers to charging procedures in the Safety Rules section.

Storage and Returning to Service

Guidelines for battery storage and returning them to service.

Sevcon Control System Troubleshooting

Electrical Troubleshooting

Covers electrical troubleshooting for the control system.

Test 2. TESTING THE MOTOR

Procedures for testing the vehicle's motor for faults.

Test 7. FORWARD AND REVERSE SWITCH FAULT

Troubleshooting steps for forward and reverse switch faults.

Test 8. ANTI-ROLLOFF FAULT

Procedure to test the Anti-Rolloff feature for faults.

Test 9. ELECTRIC MOTOR BRAKE

Steps to test the electric motor brake system.

Smart View Fault Codes

Detailed explanations for Level 5 and Level 4 Smart View fault codes.

Battery Charger

Testing the Charging Cycle

Procedure for testing the battery charging cycle.

Troubleshooting

General troubleshooting steps for charger operation.

Troubleshooting, Built-in Charger

Troubleshooting steps for the built-in charger.

Troubleshooting, Portable Charger

Troubleshooting steps for the portable charger unit.

Testing the Interlock Relay

Procedure for testing the charger interlock relay.

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