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SS-025-34
Taylor-Dunn SS-025-34 Service And Parts Manual
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TAYLOR-DUNN
®
READ THE OPERATOR’S MANUAL BEFORE OPERATING
THIS VEHICLE.
The operator’s manual contains important information
regarding the safe operation of this vehicle.
WARNING
Starting Serial Number: 201627
Ending Serial Number: See Introduction Chapter
Service and Replacement
Parts Manual
MANUAL
MS-534-13
Model Numbers:
SS-025-34
SS-025-36
SS-025-46
MX-026-00
D
2
Table of Contents
Master
5
Table of Contents
5
About this Manual
8
How to Use this Manual
8
Introduction
8
Who Should Read this Manual
8
Introduction
9
Conventions
9
Signal Words and Their Definitions
9
Responsibilities
10
How to Identify Your Vehicle
11
Web Site Registration
11
Table of Contents
13
READ ME FIRST-Maintenance Guidelines and General Instructions
14
Service/Maintenance Guidelines
15
Service/Maintenance Guidelines
14
Vehicle Modifications
15
Replacement Parts
16
Using Non-OEM Replacement Components
16
PM Checklist, SS-536, SS546, MX-600
17
PM Checklist, SS-534
18
Tool List
20
Lubrication
25
Section 3
27
Daily Visual Inspection
28
Pre-Operation Inspection
28
Maintenance Schedule
29
Maintenance Guidelines for Severe Duty Applications
29
Section 4
31
Front Axle
32
Inspect Front Wheel Bearings (3-Wheel)
32
Inspect Front Wheel Bearings (4-Wheel)
32
Adjust Front Wheel Bearings (3-Wheel)
33
Adjust Front Wheel Bearings (4-Wheel)
33
Front Axle
34
Replace Front Wheel Bearings (3-Wheel)
34
Replace Front Wheel Bearings (4-Wheel)
34
Axle Assembly, Remove/Install (4-Wheel)
35
Remove
35
Installation
35
Axle Shaft, Remove/Install (3-Wheel)
35
Hardware Torque
36
Section 5
37
Inspect Rod Ends
38
Replace Rod End
38
Front End Alignment
39
Front End Alignment, SS-546
39
Replace Steering Tiller
40
Replace Steering Wheel
40
Replace Steering Gear
41
Replace Steering Gear, SS-534
41
Front Fork
43
Installation
43
Hardware Torque
44
Section 6
45
Change Oil
46
Check Oil Level
46
Drive Axle-D1
46
Axle Bearings
47
Remove/Install
47
Axle Shaft
47
Remove
47
Install
47
Drive Axle-D1
47
Drive Motor
48
Remove
48
Install
48
Differential Case
49
Disassemble
49
Assemble
51
Hardware Torque
52
Section 7
53
General Guidelines and Safety
54
Rear Drum Brake
55
Auto-Adjust Brake Mechanism
55
Inspecting the Auto-Adjust Brake Mechanism
55
Service Limits
56
Inspection
56
Replace Shoes
56
Rebuild Disc Brake Body
57
Brake Adjustment
58
Service Brake
58
Adjust the Service Brake Linkage
58
Parking Brake
58
Service Limits
58
Section 8
59
Disassemble
60
Drive Motor
60
Motor Removal and Installation
60
Assemble
61
Drive Motor
61
Inspection
62
Brushes
62
Armature
62
Bearings
63
Commutator
63
Repair
64
Brushes
64
Commutator
64
Service Limits
65
Motor Controller
69
Section 9
73
Air Pressure
74
Inflation
74
Tires & Wheels
74
Rotation
75
Tread Wear
75
Changing Tire/Wheel Assembly
76
Repair the Tire (Pneumatic)
76
Replace the Tire (Pneumatic)
76
Hardware Torque
77
Section 10
79
General Guidelines and Safety
80
Charging
81
Cleaning
81
Watering
81
Storing
82
Storage
82
Returning to Service
82
Testing
82
Specific Gravity
82
Remove/Install
83
Industrial Battery or Lift out Battery Pack
83
Individual Batteries
83
Hardware Torque
84
Section 11
91
Torque Guidelines for Standard Hardware
92
Hardware Identification
92
Hex Nuts
93
Hex Lock Nuts (Stover)
93
Other Nuts
93
Generic Torque Values
94
Replacing Hardware
96
Replacement Parts
97
Ordering Parts for Your Vehicle
98
Replacement Parts
98
Taylor-Dunn Web Site Information
98
Replacement Parts
99
Identifying Your Vehicle
99
Axle Assembly, Front
100
Axle Shaft Assembly, Rear
102
Axle Assembly, Rear 3Rd Member, SS-534
104
Axle Assembly, Belt Drive, SS-534
105
Mx600
106
Transaxle Assembly, Ss-536, Ss-346, Mx600
106
Battery
108
Brakes, Linkage SS-534
109
Brakes, Linkage SS-536, SS-546, MX-600
110
Brakes, SS-534
111
Brakes, SS-536, 546, MX-600
112
Charger, Signet
113
Control System, Motor Speed Control
115
Control System, Instrument Panel
116
Decals
117
Electrical, Miscellaneous
118
Frame and Body, Deckboards
119
Frame and Body, Misc Body Trim
119
Frame and Body, Toolbox, MX-600
120
Hitches
121
Lights
122
Motor
123
Motor Mount
124
Seats
125
Steering, Tiller
126
Steering, Gear SS-534
127
Steering, Gear SS-536, SS-546, MX-600
128
Suspension, Rear, SS-536, SS-546
129
Suspension, Rear, SS-534
130
Wheels and Tires
131
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Taylor-Dunn SS-025-34 Specifications
General
Brand
Taylor-Dunn
Model
SS-025-34
Category
Electric Vehicles
Language
English
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