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Technogym EXCITE Run 500 - User Manual

Technogym EXCITE Run 500
234 pages
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(D446 D448 D449)
SERVICE & MAINTENANCE MANUAL
REV. 1.3

Table of Contents

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Summary

General Notices

Introduction

This section provides information for Technogym Service technicians for repairs and maintenance.

Recommendations

Technogym recommends steps for planning repair procedures, including evaluation and diagnosis.

General Rules for Repair Procedures

Outlines essential rules for performing repair procedures correctly and safely.

Technical Characteristics

Product Codes

Details the alphanumeric coding system for machine variants and options.

Available Versions

Lists the five available equipment versions and their differentiating features.

Wiring Diagram

Illustrates the machine's assembly configurations and connections.

Cables

Provides detailed information on various cable connections and their pin-outs.

Principles of Operation

Block Diagram ALE Driver

Presents a block diagram illustrating the ALE driver's component interactions.

Block Diagram AT UL Driver

Presents a block diagram illustrating the AT UL driver's component interactions.

500 LED Arm Display Board

Describes the functions and indicator LEDs of the 500 LED ARM Display Board.

Tread Belt Motor Drive

Explains the mechanics and controls of the tread belt motor drive system.

Elevation Motor Drive

Details the mechanics, control, and signals for the elevation motor drive.

Troubleshooting

Troubleshooting Service Menu: Active Wellness TV Models

Guides on using the service menu to test machine components on Wellness TV models.

Troubleshooting Menu for 700-900 LED Models

Provides access to automatic and manual tests for 700-900 LED model components.

Troubleshooting Menu Service Per Modello 500

Details troubleshooting tests for 500 models, including automatic and manual options.

The Display Fails to Illuminate

Troubleshooting steps for diagnosing issues when the display fails to illuminate.

The iPod Does Not Work

Provides a flowchart for troubleshooting when the iPod functionality is not working.

Ale Driver Error

Lists error codes, descriptions, and possible solutions related to the ALE driver.

Tread Belt Motor is Jerking

Troubleshooting steps for diagnosing issues when the tread belt motor is jerking.

Part Disassembly

Display Disassembly

Step-by-step instructions for disassembling the machine's display unit.

Disassembling the Circuit Boards of the Display

Details the disassembly of circuit boards for LED and Wellness TV versions.

C-Safe Board Disassembly

Provides instructions for removing the C-Safe board from the display.

HS;HR Reciever (Salutron 8500) Disassembly

Step-by-step guide for disassembling the HS/HR receiver unit.

Ale Driver Disassembly

Instructions for removing the ALE driver box from the machine.

Tread Belt Motor Disassembly

Detailed steps for removing the tread belt motor assembly.

Elevation Motor Disassembly

Guide on how to remove the elevation motor assembly.

Adjustments

Trade Belt Tensioning

Instructions for adjusting the tension of the tread belt for new or used belts.

Centering the Tread Belt

Procedure for centering the tread belt on the running deck.

Aligning the Tread-Belt Motor Drive-Belt

Steps to ensure proper alignment of the motor drive belt and pulleys.

Machine Configuration

User Menu Configuration for 500 LED Models

Guides user menu configuration for 500 LED models via password entry.

User Menu Configuration for LED Models (700 and 900)

Details user menu configuration for 700 and 900 LED models, including password.

User Menu Configuration for 700 E 900 Wellness TV Models

Explains user menu configuration for 700E/900E Wellness TV models via password.

Service Menu Configuration LED Model

Accessing service menus for LED models (500, 700, 900) with password.

Low Kit Parameter

Provides access to parameters for modifying lower assembly settings.

Updown Settings

Allows access to parameters defining encoder pulses for incline positions.

Errors Log

Accesses the machine's error history log and related functions.

TV Standard

Allows display and configuration of the TV Standard based on country.

TV Menu Configuration for Wellness TV Models

Guides on tuning TV channels for Wellness TV models.

Radio Menu Configuration for Wellness TV Models

Details the process for tuning radio channels on Wellness TV models.

Functional Test MD Models

Electrical Safety Test

Ensures continuous earth connection for machine safety.

Mechanical Safety Test

Checks the correct assembly of tread-belt components and guards.

Start-Up Check

Verifies correct machine operation after installation or technical intervention.

Scheduled Maintenance

Daily Maintenance Operations

Covers simple external cleaning and setup operations for machine owners.

Weekly Maintenance Operations

Includes cleaning, lubrication, and emergency stop checks for machine owners.

Monthly Maintenance Operations

Details internal cleaning, wear checks, and component operation tests.

Twice-Yearly Maintenance Operations

For qualified technicians: checks functioning, wear, and tension of mechanical components.

Appendice

Updating the SW

Instructions for upgrading the machine's software via PC and Service Excite Loader.

Required Tools

Lists all necessary tools for disassembly, adjustment, and maintenance operations.

Technogym EXCITE Run 500 Specifications

General IconGeneral
Incline Range0 - 15%
Motor Power4 HP
Motor TypeAC
DisplayLED
Heart Rate MonitoringHand Sensors, Telemetry

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