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Technogym RUN NOW EXCITE + - User Manual

Technogym RUN NOW EXCITE +
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REV. 6.2

Table of Contents

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Summary

General Notices

1.1. Introduction

Provides an overview of the manual's purpose and audience, intended for qualified Technogym service technicians.

1.2. Recommendations

Offers guidance on planning repair procedures, including diagnosis and rational planning.

1.3. General Rules for Repair Procedures

Outlines essential rules for conducting repairs, emphasizing proper marking, parts usage, and tool selection.

Technical Characteristics

2.1. Product Codes

Details the alphanumeric structure of machine codes, explaining character significance for variants and options.

2.2. Serial Number Structure

Explains the composition of the 14-character serial number, including product type, year of production, and progressive numbering.

2.3. Colour Options

Presents a chart detailing available frame and upholstery colour choices for the machine.

2.4. Power Requirement

Specifies power supply codes and their corresponding characteristics, including voltage and recommended circuit breaker ratings.

2.5. Models Specification

Provides a comparative overview of specifications for different Excite models (500, 700, 900 LED/VISIO).

2.6. Mechanical Characteristics

Lists key mechanical dimensions and weight specifications for the machine.

2.7. Ambient Specifications

Defines the operating and storage conditions for temperature and humidity.

2.8. Conformity to Regulations

Details the machine's compliance with various European, USA, and international safety and electromagnetic regulations.

2.9. Wiring Diagrams

Illustrates electrical connections and diagrams for different machine configurations and kits.

2.10. Cables

Provides details on various cable types, including signal, color, and pin connections.

Principles of Operation

3.1. LED Display

Describes the ARM board for 500/700 LED models, its functions, and indicator LEDs.

3.2. Visio;Visioweb Display

Details the CPU board for 700 Visio models, its components, functions, and indicator LEDs.

3.3. LCD Inverter

Explains the function of the LCD inverter in powering the display lamps.

3.4. Digital;Analogue Tuner Board

Describes the tuner board responsible for receiving and managing audio/video signals.

3.5. Integrated LAN Network Board (Wired)

Details the LAN network board enabling wired connectivity for VISIO devices.

3.6. Wireless Network Board (Without Cables)

Explains the Wi-Fi board enabling wireless connectivity for VISIO devices.

3.7. Audio;Video External Device Connector Board

Describes the board for connecting external audio/video sources and displays.

3.8. Headphone Jack

Details the CPU board's headphone jack for connecting headphones.

3.9. C-Safe Board (Integrated)

Explains the C-Safe board's function for connecting external devices like PCs or Cardio Theater players.

3.10. Service USB Port (Integrated)

Describes the USB port used for software updates and data transfer between VISIO devices.

3.11. Optional

Covers optional features, including the iPod docking station.

3.12. Display Unity

Details the components of the UNITY display, including main board, CPU, Wi-Fi, Bluetooth, and controller modules.

3.13. Unity Device

Explains various Unity device components such as headphone jack, C-Safe board, NFC board, TV tuner, and TGS reader.

3.14. Cardio Receiver Board

Describes the cardio receiver board, including HR/HS (Chest Belt/Hand Sensor) functionality and signal processing.

3.15. Emergency Button

Explains the emergency stop button's function as a safety device and its system interaction.

3.16. C-Safe Board

Details the C-Safe board's communication port for interfacing with compatible devices and programming.

3.17. Belt Motor

Describes the three-phase motor that drives the tread belt, including its thermal cutout and flywheel.

3.18. Elevation Motor

Explains the linear actuator for machine incline, including its motor, reduction gear, and Hall effect sensor.

3.19. Joystick

Describes the joysticks used for adjusting speed and elevation during exercise.

3.20. Limit Switch

Details the NC micro switch that defines the zero-reference position for the elevation mechanism.

3.21. Low Kit

Explains the Low Kit's role as an interconnection hub and its electronic components like the ALE MET CE driver.

3.22. Autotransformer

Describes the autotransformer's function for 110Vac versions, used to provide 220Vac for the driver.

3.23. Tread Belt Motor Drive

Explains the mechanics and control system of the tread belt motor drive, including RS-485 communication.

3.24. Elevation Motor Drive

Details the mechanics and control system for the elevation motor, including RS-485 communication and limit switch signals.

3.25. Emergency Stop Signal Management

Covers the emergency stop system for LED, Visio/Visioweb, and Unity models, including control logic and signals.

Accessories

4.1. Cardio Theater Connection

Explains how to connect the machine to a Cardio Theater unit via the RJ45 connector on the C-Safe board.

4.2. PC Link for Programming

Details the connection to a PC for programming using the RJ45 connector on the C-Safe board.

4.3. Monitor Plug for C-Safe Port

Describes the monitor plug used with C-Safe ports to indicate 5Vdc supply presence and test port functionality.

4.4. VisioWeb Upgrade

Covers upgrading VISIO machines to VISIOWEB, detailing differences and upgrade procedures.

4.5. Accessorise

Lists accessories available for the machine, including Dual TGS Reader, iPod Docking Station, and USB port.

Installation Instructions

5.1. Specifications and Requirements

Outlines recommendations for correct machine installation, including power line, surface, and environmental conditions.

5.2. Moving

Provides instructions on how to safely move the equipment, recommending two people for lifting.

5.3. Installation

Details the steps for correctly installing the machine, including placement and connection.

5.4. First Power-On

Guides the user through the initial power-on procedure after installation, including incline reset and standby state.

5.5. To Check the Correct Operation of the Machine

Provides a checklist to verify the proper functioning of the machine's components after installation.

5.6. Specifications and Minimum Aerial Signal Requirements

Refers to specific manuals for detailed information on antenna signal requirements for VISIOWEB and UNITY models.

Troubleshooting

6.1. Troubleshooting Menu Service: 500 LED Models

Explains how to access and navigate the service menu for 500LED models, including automatic and manual tests.

6.2. Troubleshooting Menu: 700 - 900 LED Models

Details accessing the service menu for 700/900 LED models, covering automatic and manual test procedures.

6.3. Troubleshooting Menu: Visio;Visioweb Models

Describes the procedure for accessing the troubleshooting menu on VISIO/VISIOWEB models via screen interaction.

6.4. The Display Fails to Illuminate

Provides troubleshooting flowcharts for LED and VISIO/VISIOWEB models when the display does not illuminate.

6.5. Touch Screen Needs Calibrating;Does Not Work

Offers guidance for touch screen calibration issues on VISIO/VISIOWEB and UNITY models.

6.6. You Cannot Hear the Audio

Provides troubleshooting steps for audio issues on VISIO/VISIOWEB and UNITY models.

6.7. You Cannot See the TV

Offers troubleshooting guidance for TV display issues on VISIO/VISIOWEB and UNITY models.

6.8. You Cannot Hear the Radio

Provides troubleshooting steps for radio audio issues on VISIO/VISIOWEB and UNITY models.

6.9. The iPod Does Not Work

Details troubleshooting procedures for iPod connectivity issues on VISIO/VISIOWEB models.

6.10. The Display Shows “Press A Keys; Touch the Screen”

Explains the cause of the 'Press A Keys / Touch the Screen' message and how to reinstate normal operation.

6.11. “The Equipment is Locked (COM)” Message on Display

Addresses the 'Equipment Locked (COM)' error message, detailing causes related to communication and emergency signals.

6.12. Driver Errors

Lists and explains error codes and possible solutions for ALE MET and ALEWIN drivers.

6.13. Tread Belt Motor is Jerking

Diagnoses tread belt motor jerking issues, suggesting checks for phase disconnection and resistance.

6.14. “Gradient Not Working” Message on the Display

Troubleshoots 'Gradient Not Working' errors, covering parameter settings, limit switch, and Hall effect sensor alignment.

6.15. The Machine Does Not Read the TGS

Provides troubleshooting steps for errors where the machine fails to read the TGS reader.

6.16. There is No Heart Rate Signal

Addresses issues with no heart rate signal, covering HR/HS receiver (Hand Sensor) and chest belt functionality.

6.17. The Telemetric Heart Rate Signal is Incorrect

Troubleshoots incorrect telemetric heart rate signals for chest belts and hand sensors.

Part Disassembly

7.1. Disassembling the Display

Provides step-by-step instructions for disassembling the LED and VISIO displays.

7.2. Disassembling Boards and Components

Details the disassembly of various boards and components within the display unit.

7.3. Audio; Video External Connectors Board

Outlines the procedure for removing the audio/video external connectors board.

7.4. Disassembling the Keyboard; Touch Screen

Provides instructions for disassembling the LED keyboard and VISIO touch screen.

7.5. Disassembling the Emergency Button

Details the process for removing the emergency button from the machine.

7.6. Disassembling the HS;HR Cardio Receiver (Chest Belt; Hand Sensor)

Explains how to disassemble the HS/HR cardio receiver, including precautions for reassembly.

7.7. Disassembling the Fan

Provides instructions for removing the fan from the display unit.

7.8. Disassembling the Hand Sensor

Details the steps for disassembling the hand sensors from the handlebar.

7.9. Disassembling the Lateral Handlebar

Guides the user through the disassembly of the lateral handlebars, including screw removal and guard removal.

7.10. Disassembling the Inmotion - (Ready to Run) Board

Explains how to remove the InMotion board from the handlebar assembly.

7.11. Disassembling the Upper Dashboard Guard, Central Handlebar and the Joysticks

Covers the disassembly of the upper dashboard guard, central handlebar, and joysticks.

7.12. Disassembling the Lower Dashboard Guard

Provides instructions for removing the lower dashboard guard.

7.13. Disassembling the Lateral Uprights

Details the disassembly of the lateral uprights, including dashboard group removal.

7.14. Disassembling the Lower Kit Guard

Explains how to disassemble the lower kit guard, focusing on the upper guard removal.

7.15. Disassembling the Lower Kit

Covers the disassembly of the lower kit, including the ALE Driver and AT-UL Driver removal.

7.16. Disassembling the Power Supply Box

Provides instructions for removing the power supply box.

7.17. Disassembling the Belt Motor

Details the procedure for disassembling the tread belt motor, including tensioner spring and support plate removal.

7.18. Disassembling the Elevation Motor

Guides the user through the disassembly of the elevation motor, including connector and split pin removal.

7.19. Disassembling the Limit Switch

Explains how to disassemble the limit switch, including connector and faston unplugging.

7.20. Disassembling the Extra Power Supply

Provides instructions for removing the extra power supply unit.

7.21. Disassembling the Autotransformer (V. 110 V)

Details the disassembly of the autotransformer, including cable-tie cutting and connector removal.

7.22. Disassembling the Running Deck and Its Components

Covers the disassembly of the running deck and its associated components.

7.22.1. Disassembling the Footrest

Provides instructions for removing the footrest from the running deck.

7.22.2. Disassembly the Driven Roller

Details the procedure for disassembling the driven roller.

7.22.3. Disassembling the Transmission Belt and Motor Roller

Explains how to disassemble the transmission belt and motor roller.

7.22.4. Disassembling the Running Deck and Belt

Guides the user through disassembling the running deck and belt, including typology variations.

7.22.5. Disassembling the Shock Absorber

Details the disassembly of the shock absorber, covering different typologies.

Adjustments

8.1. Tensioning the Tread Belt

Provides instructions for tensioning new and used tread belts, including reference marks and roller parallelism.

8.2. Centring the Tread Belt

Explains how to centre the tread belt by adjusting tension screws at different machine speeds.

8.3. Adjusting the Limit Micro Switch

Details the procedure for adjusting the limit micro switch's position and torque settings.

8.4. Aligning the Tread-Belt Motor Drive-Belt

Guides the user through aligning the tread-belt motor drive belt using a reference rod.

8.5. The Machine is Not Flat

Provides instructions for leveling the machine by adjusting the height of the levelling foot.

Machine Configuration

9.1. User Menu: 500 LED Models

Explains how to access and configure user settings for 500 LED models, including language, distance, and time parameters.

9.2. User Menu: 700 - 900 LED Models

Details accessing user configuration menus for 700/900 LED models, covering language, distance, and exercise settings.

9.3. Service Menu Configuration: LED Models

Guides users on accessing service menu configurations for LED models (500, 700, 900).

9.4. User Menù: Visio;Visioweb

Refers to the VISIO manual for user menu access on VISIO/VISIOWEB models.

9.5. Service Menu: Visio;Visioweb

Refers to the VISIO manual for service menu access on VISIO/VISIOWEB models.

Aggiornamento del SW

10.1. Visio - Visioweb

Refers to the VISIO/VISIOWEB manual for software update procedures.

10.2. Unity

Refers to the UNITY Manual (User Interfaces) for software update procedures.

Planned Maintenance

Routine Maintenance to be carried out during the operations of preventive maintenance.

Defines routine maintenance tasks, emphasizing simplicity and owner execution without special expertise.

Major Maintenance

Describes major maintenance requiring a specially trained Technogym Qualified Technician.

Appendix

12.1. Table of Passwords to Access the Menus

Provides a list of configuration menus and their corresponding access passwords for different interfaces.

Tools

Technogym RUN NOW EXCITE + Specifications

General IconGeneral
BrandTechnogym
ModelRUN NOW EXCITE +
CategoryTreadmill
LanguageEnglish

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