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TECO 28 Special User Manual

TECO 28 Special
36 pages
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Automotive Equipment
Instruction Manual
EN
TYRE CHANGER
TECO 28 Special
Version 2.1 - December 2015
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TECO 28 Special Specifications

General IconGeneral
Self-centering capacity10 - 28 inches
Operating pressure8 - 10 bar
Bead breaker force2500 kg
Weight280 kg
Tyre Width Range3"-12" (75-305 mm)

Summary

INTRODUCTION

Safety Definitions and General Information

Defines danger levels (DANGER, WARNING, CAUTION) and user responsibilities.

TRANSPORT, STORAGE AND HANDLING

Machine Transport and Storage Conditions

Details on packing, dimensions, weight, and ambient conditions for transport.

Handling Procedures

Instructions for safely moving the machine using a forklift.

UNPACKING, ASSEMBLY AND INSTALLATION

Unpacking and Assembly

Guidance on removing packaging and initial assembly steps.

Hoisting and Handling

Specific instructions for lifting and moving the machine from the pallet.

Installation Clearances and Site Requirements

Specifies required space around the machine and flooring conditions.

ELECTRICAL AND PNEUMATIC CONNECTIONS

Ambient Working Conditions

Specifies temperature and humidity limits for machine operation.

Electrical Connection Requirements

Details on power supply, grounding, and circuit protection.

Pneumatic Connection Requirements

Instructions for connecting compressed air supply and checking lubrication.

SAFETY REGULATIONS

General Safety Rules and Operator Qualifications

Outlines essential safety rules, operator qualifications, and general precautions.

Warning Decals and Personal Protective Equipment (PPE)

Emphasizes the importance of warning labels and required PPE.

DESCRIPTION AND TECHNICAL DATA

Machine Overview and Features

Overview of the tyre changer's capabilities and design.

Manufacturer's Label Details

Explains the information provided on the machine's data plate.

Technical Specifications

Detailed technical parameters including dimensions, capacities, and power.

Noise Level Information

Details on the machine's sound pressure level and related risks.

ACCESSORIES AND CONDITIONS OF USE

Accessories List

Lists standard and optional accessories for the tyre changer.

Specified Conditions of Use and Operational Warnings

Defines proper usage and highlights critical operational warnings.

MAIN OPERATING PARTS

Identification of Controls and Components

Illustrates and lists the main parts and controls of the machine.

WARNING SIGNALS

Understanding Machine Warning Labels

Explains the meaning and importance of various warning symbols on the machine.

USE

Preliminary Operations and Tyre Mounting Preparation

Steps before operation, including checks and deciding tyre orientation.

Bead Breaking Procedure

Detailed steps for breaking the tyre bead from the rim.

Wheel Clamping Procedure

Instructions for securely clamping the wheel onto the turntable.

Tyre Demounting Procedure

Step-by-step guide for removing the tyre from the rim.

Tyre Mounting Procedure

Step-by-step guide for fitting a new tyre onto the rim.

Tyre Inflation Procedures

Guides for mounting tyre beads and the general tyre inflation process.

Tubeless Inflation and Head Change

Specifics for tubeless tyres and quick mounting head replacement.

MAINTENANCE

General Maintenance Precautions

Important safety and cautionary notes before performing maintenance.

Cable Replacement Guidelines

Details on choosing the correct cable for power supply replacement.

Routine Maintenance Checks

Daily and monthly checks, lubrication, and cleaning tasks for machine upkeep.

ENVIRONMENTAL INFORMATION

Product Disposal and Environmental Care

Information on proper disposal of the machine and environmental protection.

Oil Handling and Spill Management

Precautions for handling oil and procedures for dealing with spills.

Recommended Fire-Extinguishing Devices

Guidance on suitable fire extinguishers for use with the machine.

TROUBLE SHOOTING

Common Operational Problems and Solutions

Lists common issues like turntable, pedal, and air leak problems with fixes.

Cylinder and Air Leak Troubleshooting

Addresses issues with bead breaker cylinder force, seals, and air leaks.

Gear Unit and Pressure Gauge Troubleshooting

Addresses problems related to the gear unit, clamping, and pressure gauge.

ELECTRICAL SYSTEM DIAGRAMS

3-Phase Power Wiring Diagrams

Wiring diagrams for 3-phase power configurations.

1-Phase Power Wiring Diagram

Wiring diagrams for 1-phase power configurations.

Multi-Configuration 3-Phase Diagrams

Detailed wiring diagrams for various 3-phase power setups.

PNEUMATIC SYSTEM DIAGRAM

Pneumatic Circuit Diagram and Components

Diagram and component list for the machine's pneumatic system.

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