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H60
Tecumseh H60 User Manual
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This manual covers engine models:
ECV100 - 120, H22 - 80, HH40 - 70, HHM80, HM70 - 100,
HMSK70 -
110, HMXL70, HS40 - 50, HSK30 - 70, HSSK40 - 50,
HT30 - 35, HXL35, L
AV30 - 50, LEV80 - 120, TNT100 - 120,
TVM125 - 220, TVXL170 - 220, TVS75 - 120, TVXL105 -
115,
V40 - 80, VH40 - 70, V60 - 70, VM70 - 100
Model numbers are located on the engine shroud.
3
TO
11
HP
4-CYCLE
L-HEAD
ENGINES
T E C H N I C I A N ' S H A N D B O O
K
TECUMSEH
2
Table of Contents
Default Chapter
2
Table of Contents
2
Chapter 1 General Information
5
Engine Identification
5
Interpretation of Model Number
5
Short Blocks
6
Fuel
6
Engine Oil
7
Tune-Up Procedure
7
Storage
8
Chapter 2 Air Cleaners
9
General Information
9
Operation
9
Components
9
Troubleshooting or Testing
9
Service
10
Disassembly Procedure
10
Polyurethane-Type Filter Element
10
Paper-Type Filter Element
10
Chapter 3 Carburetors and Fuel Systems
11
General Information
11
Operation
12
Fuel Primers
12
Impulse Fuel Pumps
13
Float Style Carburetors
13
Diaphragm (Pressure Differential) Carburetors
13
Components
14
Carburetor Identification
15
Dual System Carburetors
15
Series 1 Carburetors
15
Series 3 & 4 Carburetors
15
Diaphragm Carburetors
15
Series 6 Carburetors 4-Cycle
16
Series 8
16
Series 9
16
Series 10 (Emission)
16
Non-Tecumseh Carburetors Dellorto Carburetor
16
Engine Troubleshooting Chart
17
Carburetion Troubleshooting Chart
18
Testing
19
Service
19
Carburetor Pre-Sets and Adjustments
19
Final Adjustments (Non-Emission Engines)
20
Non-Adjustable Carburetor
20
Disassembly Procedure
21
Float Style Carburetors
21
Diaphragm Carburetors
23
Float Adjusting Procedure
23
Inspection
24
Assembly
25
Standard Service Carburetors
28
Throttle Lever
29
Final Checks
29
Chapter 4 Governors and Linkage
30
General Information
30
Operation
30
Internal Components (Various Styles)
30
Troubleshooting
30
Engine Overspeeding
31
Engine Surging
31
Service
31
Governor Adjustment
31
Governor Adjustment Procedure for Short Block Installations
31
Governor Gear and Shaft Service
32
Speed Controls and Linkage
33
Vertical Shaft Engines
37
Chapter 5 Rewind Starters
39
General Information
39
Operation
39
Components
39
Service
39
Rope Service
39
Retainer Replacement
40
Stylized Rewind Starter (Tvs, Hm, Tvm, Tvxl), and Stamped Steel Starter (Hm, VM, Tvm, Tvxl)
40
Stylized Rewind Starter with Plastic Retainer
41
Standard Stamped Steel and Cast Aluminum Starter (Hm, VM)
42
Vertical Pull Starter Horizontal Engagement Type
43
Vertical Pull Starter Vertical Engagement Type
44
Assembly Procedure
45
Chapter 6 Electrical Systems
46
General Information
46
Operation
46
Starting Circuit and Electric Starters
46
Charging Circuit
46
Converting Alternating Current to Direct Current
47
Half Wave Rectifier Single Diode
47
Full Wave Rectifier Bridge Rectifier
47
Components
47
Battery
47
Wiring
47
Electrical Terms
48
Basic Checks
49
Troubleshooting Electrical Starter Circuit Flow Chart
50
Troubleshooting Electrical Charging Circuit Flow Chart
51
Testing Procedure
52
Starting Circuit
52
Charging Circuit
52
Voltage Regulations
60
Low Oil Shutdown Switches
60
Service
61
Volt or 120 Volt Electric Starters with Exposed Shaft
61
The Cap Assembly
61
Inspection
62
Chapter 7 Flywheel Brake Systems
63
General Information
63
Operation
63
Bottom Surface System
63
Inside Edge System
64
Components
64
Service
65
Flywheel Removal
65
Brake Lever and Pad
65
Ignition Goundout Terminal
65
Starter Interlock Switch
66
Control Cable
66
Brake Bracket Replacement
66
Chapter 8 Ignition
67
General Information
67
Operation
67
Solid State Ignition System (CDI)
67
Magneto Ignition System (Points)
67
Identification of Tecumseh Ignition Systems
68
Components
68
Ignition Troubleshooting
70
Testing Procedure
71
Service
72
Spark Plug Service
72
Conditions Causing Frequent Spark Plug Fouling
72
Ignition Timing Procedure
72
Service Tips
75
Chapter 9 Internal Engine and Cylinder
76
General Information
76
Operation
76
4-Cycle Engine Theory
76
Lubrication Systems
77
Counterbalance Systems
77
Components
78
Engine Operation Problems
79
Testing
81
Engine Knocks
81
Engine Overheats
81
Surges or Runs Unevenly
81
Engine Misfires
81
Engine Vibrates Excessively
82
Breather Passing Oil
82
Excessive Oil Consumption
82
Lacks Power
82
Service
83
Disassembly Procedure
83
Cylinders
85
Cylinder Heads
86
Pistons, Rings and Connecting Rods
86
Connecting Rods
87
Crankshafts and Camshafts
88
Valves
89
Crankcase Breathers
90
Cylinder Cover, Oil Seal, and Bearing Service
91
Crankshaft Bearing Service
92
Counterbalance Service
93
Flywheel Service
93
Chapter 10 Engine Specifications
94
Four Cycle Torque Specifications
95
Engine Specifications Standard Point Ignition
97
Solid State and External Ignition
101
Chapter 11 Education Materials and Tools
106
Decimal/Fraction Conversions
109
4
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Tecumseh H60 Specifications
General
Fuel Type
Gasoline
Cooling System
Air-cooled
Ignition System
Magneto
Lubrication System
Splash
Compression Ratio
6.5:1
Power
6 HP
Fuel System
Carburetor
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