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Tecumseh HS40 - 50 - User Manual

Tecumseh HS40 - 50
118 pages
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3 TO 11 HP
4-CYCLE
L-HEAD
ENGINES
T E C H N I C I A N ' S H A N D B O O K
TECUMSEH
ENGINES & TRANSMISSIONS
This manual covers engine models:
ECV100 - 120, H22 - 80, HH40 - 70, HHM80, HM70 - 100,
HMSK70 - 110, HMXL70, HS40 - 50, HSK30 - 70, HSSK40 - 50,
HT30 - 35, HXL35, LAV30 - 50, LEV80 - 120, TNT100 - 120,
TVM125 - 220, TVXL170 - 220, TVS75 - 120, TVXL105 - 115,
V40 - 80, VH40 - 70, V60 - 70, VM70 - 100
Model numbers are located on the engine shroud.

Table of Contents

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Summary

Chapter 1 General Information

Engine Identification

Locating and identifying Tecumseh engine model, specification, and serial numbers on the engine.

Interpretation of Model Number

Understanding the designation of letters and numbers in a Tecumseh engine model number.

Short Blocks

Identification of new short blocks and transferring original model numbers for parts identification.

Fuel

Recommendations for using fresh, clean unleaded gasoline and handling reformulated/oxygenated fuels.

Chapter 2 Air Cleaners

General Information

Function of the air cleaner in eliminating dust and dirt to protect engine components.

Operation

How air is filtered through pre-cleaners, flocked screens, and paper or polyurethane elements.

Components

Description of air cleaner parts including cover, filter element, and polyurethane wrap.

Service

Service recommendations for polyurethane elements (cleaning/oiling) and paper elements (replacement).

Chapter 3 Carburetors and Fuel Systems

General Information

Overview of Tecumseh's float and diaphragm type carburetors and their functions.

Operation

Explanation of carburetor operation during choke, idle, intermediate, and high-speed engine states.

Impulse Fuel Pumps

How impulse fuel pumps are mounted, operated by crankcase impulses, and actuate the diaphragm.

Float Style Carburetors

Function of the float in maintaining fuel volume in the carburetor bowl via a needle valve.

Chapter 4 Governors and Linkage

General Information

Introduction to governor assembly and linkage for maintaining constant engine RPM.

Operation

How governor weights and spool regulate throttle opening based on engine speed.

Troubleshooting

Diagnosing engine problems suspected to be caused by the governor system.

Governor Gear and Shaft Service

Procedures for removing and replacing governor spool, gear, and shaft.

Chapter 5 Rewind Starters

General Information

Types of rewind starters and their engagement mechanisms with the flywheel.

Operation

How the starter rope, pulley, dogs, and retainer interact to engage the starter cup.

Service

Procedures for diagnosing and repairing starter-related problems.

Stylized Rewind Starter (TVS, HM, TVM, TVXL), and Stamped Steel Starter (HM, VM, TVM, TVXL)

Disassembly and assembly procedures for stylized and stamped steel rewind starters.

Chapter 6 Electrical Systems

General Information

Overview of the three main elements of the electrical system: battery, starting, and charging circuits.

Starting Circuit and Electric Starters

How the starter switch, armature, and pinion engage to crank the engine.

Charging Circuit

How the flywheel magnets induce current in the alternator coil and generate an AC waveform.

Converting Alternating Current to Direct Current

Using diodes or rectifiers to convert AC signals into DC for battery charging.

Chapter 7 Flywheel Brake Systems

General Information

Methods for meeting compliance standards by stopping the engine/blade within three seconds.

Operation

How the brake lever forces a pad against the flywheel, actuating the ignition kill switch.

Bottom Surface System

Operation of the brake system when the pad contacts the underside of the flywheel.

Inside Edge System

Operation of the brake system when the pad contacts the inside edge of the flywheel.

Chapter 8 Ignition

General Information

Overview of solid state (CDI) and magneto ignition systems.

Operation

How magnets, coils, and points (or SCRs) trigger spark for ignition.

Components of a Tecumseh Magneto Ignition System (Diag. 7)

Identification of parts in a magneto ignition system including flywheel, coil, and points.

Ignition Troubleshooting

Flow chart for diagnosing engine starting or running issues related to ignition.

Chapter 9 Internal Engine and Cylinder

General Information

Covers cylinder block, piston, crankshaft, camshaft, valves, and lubrication systems.

4-Cycle Engine Theory

Explanation of the four piston strokes: intake, compression, power, and exhaust.

Lubrication Systems

Description of splash and positive displacement oil systems for engine lubrication.

Components

Detailed breakdown of engine parts including cylinder block, piston, rings, and crankshaft.

Chapter 10 Engine Specifications

Four Cycle Torque Specifications

Torque specifications for replacing engine components after disassembly.

Engine Specifications Standard Point Ignition

Technical specifications for standard point ignition engines.

Solid State and External Ignition

Engine specifications for solid state and external ignition models.

Chapter 11 Educational Materials and Tools

Decimal;Fraction Conversions

Table for converting decimal measurements to fractional equivalents.

Available Technicians Handbooks

List of available handbooks covering engine and transaxle repair.

Special Booklets

List of special booklets for carburetor, engine failure, and ignition system analysis.

Tester Booklets

Booklets detailing test procedures for electrical components using specific testers.

Sears Craftsman Cross Reference Charts

Summary

Chapter 1 General Information

Engine Identification

Locating and identifying Tecumseh engine model, specification, and serial numbers on the engine.

Interpretation of Model Number

Understanding the designation of letters and numbers in a Tecumseh engine model number.

Short Blocks

Identification of new short blocks and transferring original model numbers for parts identification.

Fuel

Recommendations for using fresh, clean unleaded gasoline and handling reformulated/oxygenated fuels.

Chapter 2 Air Cleaners

General Information

Function of the air cleaner in eliminating dust and dirt to protect engine components.

Operation

How air is filtered through pre-cleaners, flocked screens, and paper or polyurethane elements.

Components

Description of air cleaner parts including cover, filter element, and polyurethane wrap.

Service

Service recommendations for polyurethane elements (cleaning/oiling) and paper elements (replacement).

Chapter 3 Carburetors and Fuel Systems

General Information

Overview of Tecumseh's float and diaphragm type carburetors and their functions.

Operation

Explanation of carburetor operation during choke, idle, intermediate, and high-speed engine states.

Impulse Fuel Pumps

How impulse fuel pumps are mounted, operated by crankcase impulses, and actuate the diaphragm.

Float Style Carburetors

Function of the float in maintaining fuel volume in the carburetor bowl via a needle valve.

Chapter 4 Governors and Linkage

General Information

Introduction to governor assembly and linkage for maintaining constant engine RPM.

Operation

How governor weights and spool regulate throttle opening based on engine speed.

Troubleshooting

Diagnosing engine problems suspected to be caused by the governor system.

Governor Gear and Shaft Service

Procedures for removing and replacing governor spool, gear, and shaft.

Chapter 5 Rewind Starters

General Information

Types of rewind starters and their engagement mechanisms with the flywheel.

Operation

How the starter rope, pulley, dogs, and retainer interact to engage the starter cup.

Service

Procedures for diagnosing and repairing starter-related problems.

Stylized Rewind Starter (TVS, HM, TVM, TVXL), and Stamped Steel Starter (HM, VM, TVM, TVXL)

Disassembly and assembly procedures for stylized and stamped steel rewind starters.

Chapter 6 Electrical Systems

General Information

Overview of the three main elements of the electrical system: battery, starting, and charging circuits.

Starting Circuit and Electric Starters

How the starter switch, armature, and pinion engage to crank the engine.

Charging Circuit

How the flywheel magnets induce current in the alternator coil and generate an AC waveform.

Converting Alternating Current to Direct Current

Using diodes or rectifiers to convert AC signals into DC for battery charging.

Chapter 7 Flywheel Brake Systems

General Information

Methods for meeting compliance standards by stopping the engine/blade within three seconds.

Operation

How the brake lever forces a pad against the flywheel, actuating the ignition kill switch.

Bottom Surface System

Operation of the brake system when the pad contacts the underside of the flywheel.

Inside Edge System

Operation of the brake system when the pad contacts the inside edge of the flywheel.

Chapter 8 Ignition

General Information

Overview of solid state (CDI) and magneto ignition systems.

Operation

How magnets, coils, and points (or SCRs) trigger spark for ignition.

Components of a Tecumseh Magneto Ignition System (Diag. 7)

Identification of parts in a magneto ignition system including flywheel, coil, and points.

Ignition Troubleshooting

Flow chart for diagnosing engine starting or running issues related to ignition.

Chapter 9 Internal Engine and Cylinder

General Information

Covers cylinder block, piston, crankshaft, camshaft, valves, and lubrication systems.

4-Cycle Engine Theory

Explanation of the four piston strokes: intake, compression, power, and exhaust.

Lubrication Systems

Description of splash and positive displacement oil systems for engine lubrication.

Components

Detailed breakdown of engine parts including cylinder block, piston, rings, and crankshaft.

Chapter 10 Engine Specifications

Four Cycle Torque Specifications

Torque specifications for replacing engine components after disassembly.

Engine Specifications Standard Point Ignition

Technical specifications for standard point ignition engines.

Solid State and External Ignition

Engine specifications for solid state and external ignition models.

Chapter 11 Educational Materials and Tools

Decimal;Fraction Conversions

Table for converting decimal measurements to fractional equivalents.

Available Technicians Handbooks

List of available handbooks covering engine and transaxle repair.

Special Booklets

List of special booklets for carburetor, engine failure, and ignition system analysis.

Tester Booklets

Booklets detailing test procedures for electrical components using specific testers.

Sears Craftsman Cross Reference Charts

Tecumseh HS40 - 50 Specifications

General IconGeneral
BrandTecumseh
ModelHS40 - 50
CategoryEngine
LanguageEnglish

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