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Tecumseh TNT100 - User Manual

Tecumseh TNT100
124 pages
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This manual covers engine models:
ECV100 - 120, H22 - 80, HH40 - 70, HHM80, HM70 - 100,
HMSK70 - 110, HMXL70, HS40 - 50, HSK30 - 70, HSSK40 - 50,
HT30 - 35, HXL35, LAV30 - 50, LEV80 - 120, TNT100 - 120,
TVM125 - 220, TVXL170 - 220, TVS75 - 120, TVXL105 - 115,
V40 - 80, VH40 - 70, V60 - 70, VM70 - 100
Model numbers are located on the engine shroud.
3 TO 11 HP
4-CYCLE
L-HEAD
ENGINES
T E C H N I C I A N ' S H A N D B O O K
TECUMSEH

Table of Contents

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Summary

Chapter 1: General Information

Engine Identification

Tecumseh engine model, specification, and serial numbers stamped into the housing or on a decal.

Interpretation of Model Number

Explains how letters in a model number indicate the basic engine type.

Short Blocks

Identifies new short blocks by tag (SBH/SBV) and notes transferring original numbers.

Fuel

Recommends unleaded gasoline, discusses reformulated/oxygenated fuels, and warns against methanol.

Chapter 2: Air Cleaners

General Information

Describes the air cleaner's function in removing dust and dirt for engine longevity.

Operation

Explains how the air cleaner components filter air, including pre-cleaners and Kleen Aire system.

Components

Lists and describes the parts of the air cleaner system (cover, elements, screens).

Troubleshooting or Testing

Guides checking the air cleaner for engine performance issues like smoking or power loss.

Chapter 3: Carburetors and Fuel Systems

General Information

Introduces float and diaphragm carburetors, their operation, and identification.

Operation

Explains carburetor operation at different speeds (choke, idle, intermediate, high speed).

Fuel Primers

Describes the function and types of fuel primers used for starting assistance.

Impulse Fuel Pumps

Explains the operation of externally mounted or remotely mounted impulse fuel pumps.

Float Style Carburetors

Details how float carburetors maintain fuel level using a float and needle valve.

Diaphragm (Pressure Differential) Carburetors

Explains diaphragm carburetors using a diaphragm as a metering device for fuel.

Chapter 4: Governors and Linkage

General Information

Introduces governor assembly and linkage for speed control.

Operation

Explains how governor weights control engine RPM by adjusting the throttle.

Internal Components (Various Styles)

Illustrates various internal components of governor systems.

Troubleshooting

Guides diagnosing governor issues like hunting or overspeeding.

Chapter 5: Rewind Starters

General Information

Covers starter types (top/side mount, vertical pull) and their basic function.

Operation

Explains how the starter rope, pulley, dogs, and springs engage/disengage for starting.

Components

Illustrates and lists the main components of rewind starters.

Service

Advises visual inspection and parts manual consultation for starter problems.

Rope Service

Details correct rope replacement using part numbers and diameter conversions.

Chapter 3: Carburetors and Fuel Systems

Carburetor Identification

Provides simple procedures to identify Tecumseh carburetors by type.

Dual System Carburetors

Identifies dual system carburetors by primer bulb and lack of adjustment needles.

Series 1 Carburetors

Describes Series 1 carburetors used on 2/4 cycle engines, float style with smaller venturi.

Series 3 & Series 4 Carburetors

Details Series 3 & 4 carburetors for 8-12.5 HP engines with larger venturi.

Diaphragm Carburetors

Explains unique diaphragm carburetors that operate at severe angles.

Series 6 Carburetors 4-Cycle

Describes Series 6 carburetors used on 2/4 cycle engines, simple fixed idle.

Series 8

Details Series 8 carburetors with fixed main and idle circuits and restricted jet.

Series 9

Describes Series 9 carburetors with simple fixed idle, similar to Series 6.

Series 10 (Emission)

Details Series 10 carburetors identical to Series 8 with added choke for cold starts.

Non-Tecumseh Carburetors

Introduces the Dellorto carburetor, similar to dual system, with no adjustments.

Chapter 4: Governors and Linkage

Engine Overspeeding

Provides steps to diagnose and correct engine overspeeding conditions.

Engine Surging

Guides on stabilizing engine RPM and checking governor adjustment.

Governor Adjustment

Details the procedure for adjusting the governor clamp on the governor lever.

Governor Adjustment Procedure for Short Block Installations

Explains repositioning the governor clamp for short block installations prior to 1977.

Chapter 5: Rewind Starters

Standard Rope Lengths

Lists standard rope lengths for various starter types.

Retainer Replacement

Details the procedure for removing and replacing the retainer.

Stylized Rewind Starter and Stamped Steel Starter Disassembly Procedure

Outlines the steps for disassembling stylized and stamped steel rewind starters.

Chapter 6: Electrical Systems

Converting Alternating Current to Direct Current

Explains using diodes/rectifiers to convert AC to DC for battery charging.

Half Wave Rectifier Single Diode

Describes how a single diode allows only the positive half of the AC signal through.

Full Wave Rectifier (Bridge Rectifier)

Explains how a bridge rectifier uses the entire AC signal to produce DC.

Components

Lists and briefly describes battery and wiring system components.

Wiring

Details wire construction and conditions for proper electrical connections.

Basic Checks

Lists basic electrical system checks before extensive troubleshooting.

Troubleshooting Electrical Starter Circuit Flow Chart

Provides a flowchart for diagnosing electrical starter circuit problems.

Troubleshooting Electrical Charging Circuit Flow Chart

Provides a flowchart for diagnosing electrical charging circuit problems.

Testing Procedure

Details testing procedures for starting and charging circuits.

Chapter 7: Flywheel Brake Systems

General Information

Covers Tecumseh's two methods for meeting compliance standards.

Operation

Explains the bottom surface system's brake application to stop the flywheel.

Components

Lists common components used in both bottom surface and inside edge systems.

Service

Outlines procedures if the brake system fails to kill ignition or stop the blade.

Chapter 8: Ignition

General Information

Introduces solid state capacitor discharge (CDI) and magneto ignition systems.

Operation

Explains the operational principles of CDI and magneto ignition systems.

Solid State Ignition System (CDI)

Details how CDI modules produce high voltage for spark plug ignition.

Magneto Ignition System (Points)

Explains how magneto ignition uses points and a coil to generate spark.

Chapter 9: Internal Engine and Cylinder

General Information

Covers cylinder block, piston, head, crankshaft, camshaft, valves, etc.

Operation

Explains the four-stroke engine cycle (intake, compression, power, exhaust).

Lubrication Systems

Details lubrication systems for horizontal and vertical shaft engines.

Counterbalance Systems

Explains the Ultra-Balance system using a weighted shaft for engine balance.

Components

Illustrates and lists key internal engine components like cylinder, piston, crankshaft.

Engine Operation Problems

Provides a flowchart for diagnosing engine issues like knocks, overheating, or misfires.

Chapter 10: Engine Specifications

Four Cycle Torque Specifications

Lists torque specifications for various engine components and models.

Engine Specifications Standard Point Ignition

Provides standard specifications for point ignition engines.

Solid State and External Ignition

Lists specifications for solid state and external ignition systems.

Chapter 11: Educational Materials and Tools

Available Technicians Handbooks

Lists Tecumseh technician handbooks for engine diagnosis and repair.

Available Foreign Technicians Handbooks

Lists technician handbooks available in Spanish, German, and French.

Video Programs

Lists available VHS programs on carburetor troubleshooting and ignition systems.

Special Booklets

Lists special booklets for parts, failure analysis, troubleshooting, and tools.

Quick Reference Chart Booklet

Contains quick reference information for engine servicing.

Tester Booklets

Lists booklets for testing electrical components using specific testers.

Tecumseh TNT100 Specifications

General IconGeneral
Horsepower3.5 hp
Max RPM3600 rpm
CarburetorFloat type
Starting SystemRecoil
Shaft OrientationHorizontal
Engine Type4-Cycle, Single Cylinder, OHV
Oil Capacity20 oz
Fuel Tank Capacity1.4 L (1.5 qt)
Ignition SystemSolid State
Shaft Size0.75 inches (19 mm)
Weight30 lbs

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