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Tecumseh TC Series User Manual

Tecumseh TC Series
43 pages
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This manual covers all TC, TCH 200 & 300 models.
Other illustrated Tecumseh 2-Cycle Engine, 4-Cycle Engine
and Transmission manuals; booklets; and wall charts are
available through Tecumseh.
For complete listing write or call
TC SERIES
2-Cycle
Engines
T E C H N I C I A N ' S H A N D B O O K
TECUMSEH
Not For Resale
www.SmallEngineDiscount.com

Table of Contents

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Tecumseh TC Series Specifications

General IconGeneral
Governor TypeMechanical
Max RPM3600 RPM
Cylinder ConfigurationSingle cylinder
Lubrication SystemSplash
Fuel TypeUnleaded Gasoline
CarburetorFloat Type
Starting SystemRecoil starter
Cooling SystemAir-cooled
Shaft RotationCounterclockwise (as viewed from PTO side)

Summary

General Information for Tecumseh Engines

Engine Identification

Details on how to identify Tecumseh TC engines using model and specification numbers.

Oil Requirements

Recommendations for specific two-cycle oils and fuel mixture ratios for Tecumseh engines.

Fuel Requirements

Recommended gasoline types, additives, and warnings about fuel contamination for Tecumseh engines.

Tune-Up Procedure

A minor tune-up procedure for Tecumseh engines, including air cleaner, fuel, and spark plug service.

Storage Instructions

Instructions for storing Tecumseh engines, including fuel system preparation and safety precautions.

Draining The Fuel System

Step-by-step guide to safely drain fuel from the tank and carburetor for storage or maintenance.

Oil Cylinder Bore

Procedure for oiling the cylinder bore during storage to prevent rust and corrosion.

Air Cleaners for Tecumseh Engines

General Information on Air Cleaners

Explains the function of air cleaners in preventing engine damage from dust and debris.

Air Cleaner Operation

Describes how the air cleaner system filters air for the engine, including pre-filters and screens.

Air Cleaner Troubleshooting

Identifies air cleaner issues like restricted or oil-soaked filters causing performance problems.

Air Cleaner Service

Provides recommended service intervals and procedures for polyurethane and paper air filters.

Paper Filter Removal and Replacement

Step-by-step instructions for removing and replacing paper air filters on Tecumseh engines.

Polyurethane Filter Removal and Service

Detailed procedures for cleaning and servicing polyurethane air filter elements.

Carburetors and Fuel Systems

General Information on Carburetors

Introduces diaphragm-type carburetors used on TC engines and their function.

Carburetor Operation

Explains how carburetors function at different engine speeds (start, idle, intermediate, high speed).

Fuel Primers

Describes the function of fuel primers in supplying fuel for starting cold engines.

Walbro Carburetor Components

Lists and illustrates the parts of a Walbro carburetor.

Tillotson Carburetor Components

Lists and illustrates the parts of a Tillotson carburetor.

Engine Troubleshooting Guide

Engine Will Not Start Troubleshooting

A flowchart to diagnose why an engine will not start, checking spark and fuel conditions.

Carburetion Troubleshooting

Identifies common issues in adjustments, fuel system, and air system for carburetors.

Carburetor Metering System Issues

Troubleshooting issues related to the carburetor's metering lever, spring, and diaphragm.

Carburetor Inlet Needle & Seat Issues

Troubleshooting issues related to the carburetor's inlet needle and seat.

Carburetor Testing Procedures

How to test for spark, fuel flow, and engine compression.

Carburetor Pre-Set and Adjustment

Procedures for pre-setting and final adjustment of the idle mixture screw on carburetors.

Fuel Tank Service Procedures

Procedures for servicing fuel tanks, including filter and fuel line replacement.

Carburetor Disassembly Steps

Step-by-step instructions for disassembling Walbro and Tillotson carburetors.

Carburetor Inspection Guidelines

Guidelines for visually inspecting carburetor components for wear or damage.

Carburetor Assembly Steps

Detailed steps for reassembling carburetor components after service.

Emissionized Carburetor Idle Mixture Adjustment

Detailed steps for adjusting the idle mixture on emissionized carburetors.

Governors and Linkage

Governor General Information

Explains the function of pneumatic (air vane) governors in maintaining engine RPM.

Governor Operation

Describes how air velocity from the flywheel controls the governor and throttle.

Governor System Components

Lists and illustrates the components of the governor system.

Engine Overspeeding Troubleshooting

Procedures to diagnose and correct engine overspeeding issues.

Engine Surging Troubleshooting

Steps to diagnose and resolve engine surging or unstable RPM.

Governor Adjustment Procedures

Instructions for adjusting the governed engine speed for different governor systems.

Type II Governor Adjustment

Details and illustrations for adjusting the speed control on Type II governor systems.

Rewind Starters

Rewind Starter General Information

Introduces the two styles of recoil starters used on TC engines.

Rewind Starter Operation

Explains the operational principles of Type I and Type II recoil starter systems.

Rewind Starter Components

Lists and illustrates the components of the recoil starter assembly.

Rewind Starter Disassembly

Step-by-step instructions for disassembling the recoil starter assembly.

Rewind Starter Assembly

Detailed steps for reassembling the recoil starter assembly.

Ignition System

Ignition System General Information

Overview of the solid-state ignition system components and maintenance requirements.

Ignition System Operation

Explains how the ignition module generates and delivers spark to the engine.

Ignition System Components

Lists and illustrates the components of the ignition system.

Ignition Troubleshooting - No Start

A diagnostic chart for troubleshooting ignition-related no-start conditions.

Ignition Troubleshooting - Erratic Operation

Diagnostic steps for ignition issues causing erratic engine operation or shutdowns.

Ignition Testing for Spark

How to test for spark using a commercial tester and checking the spark plug.

Ignition Air Gap Setting

Instructions for setting the correct air gap between the ignition module and flywheel magnets.

Spark Plug Service

Guidance on inspecting, cleaning, and replacing spark plugs.

Internal Engine and Cylinder

Engine and Cylinder General Information

Compares two-cycle and four-cycle engines and explains two-cycle lubrication.

Internal Engine Operation

Describes the internal working of a two-cycle engine during piston movement.

Engine Internal Components

Lists and illustrates the main internal engine components.

Engine Misfires Troubleshooting

Lists common causes and checks for engine misfires.

Excessive Engine Vibration Troubleshooting

Identifies causes and checks for excessive engine vibration.

Lack of Power Troubleshooting

Lists common causes and checks for an engine that lacks power.

Engine Knocks Troubleshooting

Lists common causes and checks for engine knocking sounds.

Engine Overheats Troubleshooting

Lists common causes and checks for engine overheating.

Surges or Runs Unevenly Troubleshooting

Lists common causes and checks for engines that surge or run unevenly.

Engine Knocks Testing

Specific tests and checks for diagnosing engine knocks.

Engine Overheats Testing

Specific tests and checks for diagnosing engine overheating.

Surges or Runs Unevenly Testing

Specific tests and checks for diagnosing surging or uneven running.

Engine Misfires Testing

Specific tests and checks for diagnosing engine misfires.

Excessive Engine Vibration Testing

Specific tests and checks for diagnosing excessive engine vibration.

Lack of Power Testing

Specific tests and checks for diagnosing lack of engine power.

Engine Service General Information

Notes on piston availability, bearing upgrades, and gasket replacements for TC engines.

Engine Disassembly Procedure

Step-by-step instructions for disassembling the engine.

Fuel Tank Removal

Instructions for removing the fuel tank from TC type I and TC type II engines.

Rewind Starter Removal

Procedure for removing the rewind starter assembly.

Ignition Module Removal

Steps to remove the ignition module from the engine.

Flywheel Removal

Instructions for removing the flywheel using a puller, with caution notes.

Carburetor Removal

Steps for removing the carburetor, spacer, gaskets, and air baffle.

Blower Housing Base Removal

Procedure for removing the blower housing base.

Engine Tool Holder Attachment

Instructions for attaching the engine tool holder for disassembly.

Muffler Removal

Steps for removing the muffler using a wire hook or shoulder bolts.

Cylinder Removal

Procedure for removing the cylinder from the crankcase.

Seal Protector Insertion

Instructions for inserting seal protectors for oil seals during disassembly.

Crankcase Cover Removal

Steps for removing the crankcase cover.

Crankshaft Turning

Procedure for turning the crankshaft to remove it from the crankcase.

Bearing Assembly Removal

Instructions for removing the bearing and cover assembly from the crankshaft.

Oil Seal Removal

Steps for removing oil seals using a punch or screwdriver.

Crankcase Bearing Service

How to remove crankcase bearings using tools, noting retainer rings.

New Bearing Installation

Procedures for installing new bearings using specific installation tools.

New Oil Seal Installation

Procedures for installing new oil seals using seal protectors.

Engine Assembly

Old Gasket Material Removal

Instructions for cleaning sealing surfaces and preparing for reassembly.

Crankshaft to Cylinder Cover Assembly

Steps for assembling the crankshaft into the cylinder cover using Loctite.

Crankshaft and Piston Assembly Installation

Procedure for installing the crankshaft and piston assembly into the crankcase.

Crankcase Cover 'O' Ring Installation

Steps for installing the crankcase cover 'O' ring and applying sealant.

Torx Bolt Installation and Torque

Instructions for torquing Torx bolts and nuts during crankcase assembly.

Exhaust Gasket and Muffler Installation

Steps for installing the exhaust gasket, muffler, and related components.

Blower Housing Base Attachment

Procedure for attaching the blower housing base.

Governor Air Vane Assembly Installation

Instructions for installing the governor air vane assembly and related linkage.

Throttle Link Installation

Steps for connecting the throttle link, air baffle, gaskets, spacer, and carburetor.

Flywheel Key and Flywheel Installation

Procedures for installing the flywheel key, flywheel, washer, and nut.

Ignition Module Attachment

Instructions for attaching the ignition module with proper air gap setting.

Blower Housing and Rewind Assembly Installation

Steps for installing the blower housing and rewind starter assembly.

Fuel Line Connection

Instructions for connecting the fuel line to the carburetor and fuel tank.

Governor and Speed Control Reset

Procedure for resetting the governor and speed control after assembly.

Spark Plug Installation

Final step to install the spark plug and connect the high tension lead.

Engine Specifications and Cross-Reference

Tecumseh Engine Torque Specifications

A chart listing torque specifications for various engine components.

Tecumseh Engine Specifications

Detailed specifications for TC200 and TC300 engines, including bore, stroke, and gaps.

Sears Craftsman Cross Reference

A table cross-referencing Tecumseh model numbers with Sears Craftsman part numbers.

Educational Materials and Tools

Available Technician's Handbooks

Lists Tecumseh technician handbooks with their respective coverage and part numbers.

Available Foreign Technician's Handbooks

Lists available technician handbooks in Spanish, German, and French.

Video Programs for Technicians

Lists available VHS training videos on carburetor, ignition, and electrical troubleshooting.

Special Booklets for Technicians

Lists special booklets for instruction, failure analysis, and troubleshooting.

Tester Booklets for Electrical Components

Lists booklets providing test procedures for electrical components.

Specialized Engine Service Tools

Illustrates and lists specialized tools for engine service, such as flywheel pullers and strap wrenches.

Engine Holder Tool

Details the engine holder tool used for reassembly.

Air Gap Gauges for Ignition Setting

Information on air gap gauges used for ignition module setting.

Seal Protector and Installer Tools

Details seal protector and installer tools for oil seals.

Bearing Installer Tools

Details bearing installer tools used for installing bearings.

Torx Drivers for Engine Service

Lists various Torx driver sizes and their part numbers.

Special Part: Loctite Sealant

Information on Loctite Gasket Sealant Eliminator.

Vibration Tachometer for Speed Measurement

Details the vibration tachometer used for engine speed measurement.

Metering Lever Gage for Carburetor Adjustment

Describes the metering lever gauge for carburetor adjustment.

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