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Teledyne D series User Manual

Teledyne D series
344 pages
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D-Ser ies Pumps
Installation and Operation Guide
Part #69-1243-969 of Assembly #60-1243-998
Copyright © 2013. All rights reserved, Teledyne Isco
Rev. F, July 2018

Table of Contents

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Teledyne D series Specifications

General IconGeneral
BrandTeledyne
ModelD series
CategoryWater Pump
LanguageEnglish

Summary

D-Series Pumps Installation and Operation Guide

Warnings and Cautions

Explosion Warning

Flammable Fluid Safety Note

Safety Warning: Please Read

General Safety Warnings and Cautions

Section 1 Introduction

Electrical Connections

Guidance on connecting power and control cables for pump operation.

Pump Controller Front Panel Label

Pump Controller Key Functions

Pump Controller Rear Panel Connectors

Pump Rear Panel Connectors

Pump Front Panel Controls

Pump Front Panel Label

Cabling

Section 2 Fluid System Connections and Accessories

Fluid System Connections

Guidance on connecting fluid lines and ports, ensuring safety and proper operation.

Installation Tips

Practical advice for successfully installing tubing and fittings for fluid connections.

Installing the 1/16" Fittings

Fluid Connection Accessories

Manual Refill Kit

Details the high-pressure, two-way valve kit for connecting to a fluid reservoir.

Manual Outlet Valve Kit

Temperature and Pressure Controls

Back Pressure Regulation

Seal Options

Seal Selection Chart

Section 3 Basic Programming and Operation

UL statement about explosive chemicals

Critical safety warning regarding the use of explosive chemicals with the equipment.

Rates, Units, and Limits

Setting operational parameters like flow rate, pressure units, and system protection limits.

Run Screens

Selecting Operating Parameters

Pump Selection

Refill

Menu Two

External Control

Enables external control of pump pressure or flow rate via analog voltage or serial interface.

Menu Three

Diagnostic Menu

Accesses a menu containing system testing options for troubleshooting.

Pressure Calibration

Stores a PSI value to ensure optimal operation of the pressure transducer.

Front Panel Keys

CONST PRESS and CONST FLOW

Keys to place the system in constant pressure or constant flow mode.

PRGM GRAD

Key to access gradient programming mode.

REFILL

Manually places the pump in refill mode.

LIMITS

Sets minimum/maximum flow and pressure limits for pump operation.

ZERO PRESS

Control of Multiple Pumps

Multi-Pump Operation

Details on configuring a continuous flow system with two pumps and a valve package.

Independent Control of up to Four Separate Pumps

Instructions for operating multiple pumps independently via the controller.

Operating Modes

Constant Flow

Describes the mode for maintaining a constant flow rate during pumping operations.

Constant Pressure

Describes the mode for maintaining a constant pressure throughout pumping.

External Control

External Control: Analog

Wire connections

Details wiring requirements for analog control inputs.

Setup

Remote RUN/STOP

Analog Flow Rate and Volume Output Options

Voltage Analog Output

Configuration for analog voltage outputs for monitoring flow rate and volume.

Current Loop Output

Section 4 Gradient Pumping for Pressure, Flow, and Concentration Modes

High Pressure Warning

Critical safety warning regarding hazardous pressures produced by the equipment.

Connecting the System

Inlet Connections

Outlet Connections

Dual Gradient System Connections

Single-Pump Gradient Programming

Dual Pump Concentration Gradient Programming

Review, Revise, & Hold Options

Section 5 Continuous Flow Introduction, Installation, & Operation

Continuous Flow Check Valves

Describes the installation procedure for continuous flow check valves.

Check Valve Technical Specifications

Dual Check Valve Installation

High Pressure Warning

Inlet Tubing

Continuous Flow Air Valves

Continuous Flow Electric Valves

Dual Electric Valve Installation

High pressure warning

Critical safety warning regarding hazardous pressures for electric valve installation.

Continuous Flow Mode

Constant Flow Mode

Constant Pressure Mode

No Check Valve

To Run or Stop

Tips for Running Continuous Flow

Section 6 Modifier Addition

Modifier Mode Setup

Two Pump Operation

Programming

Mininum Modifier Pressure Setting

Modifier Concentration

Refilling

Section 7 Modbus Configuration

Modbus Configuration Options

Steps to access and configure Modbus settings.

Supported Modbus Function Codes

Exception Responses

Coils

Section 8 Serial Interface

Warning: Connecting devices to energized circuits

Critical safety warning before connecting external devices.

Controller Setup

Verify Operation

User-written Software

DASNET

Protocol for converting serial commands into instrument-recognizable format.

Universal Driver from Teledyne Isco

Information on the serial software driver for translating commands.

Example of BASIC program

Example of C program

Example of a Visual C++ program

Serial Commands for the D Series Pump

Serial Commands

Reference list of serial commands recognized by the D Series pump.

Error Messages

Error Messages

List of potential error messages and their descriptions.

Section 9 Pump Maintenance, Troubleshooting, and Servicing

Earth ground bonding

Safety warning regarding the earth ground conductor.

Line voltage present

Safety warning about line voltage inside the unit.

Service Department

How to Ship Returns

Maintenance Kits

Resetting the System

Diagnostic Menu

MOTOR CONTROL/LIMITS

SERIAL TEST

Removing the Case Top

Pump Case Top Removal

Test Points

Lubrication

Seal Cleaning and Replacement

Piston Seal (Excludes 30D)

Procedure for cleaning or replacing the piston seal on models other than 30D.

All other piston seals

Flushing the Cylinder

Liquid Solvent Changeover and Flushing

Overpressure Conditions

Shear Key

Shear key is not a safety feature

Clarification that the shear key protects equipment from damage, not the user.

Replacement Using Installation Tool

Never use tools on ball screw

Replacement Without Installation Tool

Completion of Shear Key Replacement

Motor Brushes

Risk of Electric Shock

Critical safety warning regarding electric shock during motor brush service.

Motor Brush Disassembly

HPx Motor Brush Replacement

Calibrations

Pressure Transducer Calibration

Procedure for calibrating the pressure transducer for accurate readings.

Limit Sensor Adjustment

Limit Sensor Calibration (Excludes 30D)

30D Limit Sensor Calibration

Electric Valve Motor Calibration

Instrument powered on during procedure

Critical safety warning regarding servicing the instrument while powered on.

Appendix A Replacement Parts

Dual Electric Valve Package

Single Electric Valve Package

SST Dual Air Valve Package for 100/260D/500D

SST Dual Air Valve Package for 1000D

Single Air Valve Package

Dual Air Valve Package for 500HPx

Dual Check Valve Package for 100/260/500D

Dual Check Valve Package for 1000D

Single Check Valve Package

Appendix B Continuous Flow Introduction, Installation, and Operation for 30D

Dual Air Valve Installation

Continuous Flow Electric Valves

Warranty

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