Teledyne SyriXus 65x User Manual (English)

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SyriXus Syringe Pumps Installation and Operation Guide

Syringe Pumps

Installation and

Operation Guide

Part #69-1263-358

Rev. - April, 2022

Use and Disclosure of Data: Information contained herein is classified as EAR99 under the U.S. Export

Administration Regulations. Export, reexport or diversion contrary to U.S. law is prohibited.

Table of Contents13
About this Manual21
Specifications21
500Xv Technical Specifications25
1000X Technical Specifications26
260X Flow Rate Range27
500X and 500Xv Flow Rate Range27
Unpacking28
Controls and Indicators28
1000X Flow Rate Range28
Pump Controller Front Panel Label29
Pump Controller Key Functions29
Pump Controller Key Functions30
Pump Controller Rear Panel Connectors31
Pump Controller Rear Panel Connectors32
Pump Rear Panel Connectors33
Pump Front Panel Controls34
Pump Front Panel34
Electrical Connections35
Cabling36
Cable Part Numbers and Lengths36
Syringe Pump Cylinder Cap: Attach to Pressure Transducer Connector on Back of Pump37
Connecting the Pump and Controller37
Preliminary Checkout38
Status Screen38
Menu 139
Three Pump Stop Menu39
Four Pump Stop Menu40
Section 2 Fluid System Connections and Accessories41
Introduction41
Fluid System Connections41
Standard Port Information41
Ports42
Installation Tips42
Liquid System Plumbing Connections (65X on Left)42
Tubing Requirements43
Installing the 65X Fitting44
Syrixus 65X Fitting44
Draining Overflow45
Cylinder Washing - Wash Gland45
Drain Tube Installation45
Drain Tube Installation and Wash Gland Connection46
Cylinder Washing - Nitrogen Purge47
Flushing Pumps with External Transducers47
Purge Connector Installation47
Fluid Connection Accessories48
Manual Refill Kit48
Manual Outlet Valve Kit49
Refill Kit Installation49
Manual Refill Kits49
Outlet Valve Package Connection50
Manual Outlet Valve Kits50
Temperature and Pressure Controls51
Temperature Control Jacket51
System with Temperature Control Jacket Installed51
Temp. Control Jacket Packages52
Using the Wrench Package53
Secure Screws with the 1/4" Hex Wrench53
Temperature Control Jacket Installation55
Seal Options56
Inside the Pump Cylinder: Wetted Materials57
Wetted Materials in Syrixus Series Pumps57
Seal Selection Chart58
Section 3 Basic Programming and Operation59
Introduction59
General Controller Information59
Controller Models59
Syrixus Series Controller to D Series Pump60
D Series Controller to Syrixus Series Pump60
Rates, Units, and Limits61
Programming Screens61
Run Screens61
Selecting Operating Parameters62
Main Menus62
Menu One62
Flow And/Or Pressure Units of Measure63
Pump Selection (if Multiple Pumps)63
Refill63
Menu 1 Program Selections63
Units Menu63
Power Failure [STOP]65
System Reset (Restore Default Settings)65
Display Contrast65
Menu Two65
Serial Option65
Menu 2 Program Selections65
Serial Option Menu65
Pump Status66
External Control66
Multiple Pumps66
Total Volume Reset66
Valve66
Types of Valves67
Menu Three68
Poor Fill Alarm68
Diagnostic Menu68
Pressure Calibration68
Menu 3 Program Selections68
Location of Transducer Midpoint Value68
Diff. Modes69
Pressure Integral69
Pressure Deadband69
Menu Four69
Modbus Options69
Front Panel Keys70
Prgm Grad70
Hold70
Recall70
Store70
Refill70
Limits70
Limits Menu71
Limits Setpoint (Max Press) Menu71
Rapid Press73
Disp73
Acc Ctrl73
Zero Press74
Control of Multiple Pumps74
Multi-Pump Operation74
Key Functions in the Multi-Pump Mode74
Independent Control of up to Four Separate Pumps75
Operating Modes76
Constant Flow77
Constant Pressure77
Dispense Mode78
Depiction of Dispense Mode Sequence78
External Control79
External Control - Analog79
Wire Connections79
Preparation80
External Control for Refill81
Calculation Examples81
External Control for Refill Menu81
Setup82
Remote RUN/STOP82
Wire Connections82
Button Sequence for External Control Setup82
Analog Flow Rate and Volume Output Options83
Voltage Analog Output83
Analog Voltage Output Connection, Rear Panel83
Current Loop Output84
Output Range Selection Jumpers84
Analog Output Options (Connections to Female 25 Pin Sub-D)84
Analog Output Signal/Sub-D Pins for 4-20Ma85
Analog Output Signal/Sub-D Pins for 0-10 VDC86
Section 4 Gradient Pumping for Pressure, Flow, and Concentration Modes87
Introduction87
Tools and Parts for Single-Pump System87
Tools and Parts for Dual-Pump System87
Connecting the System88
Manual Refill Valve Kits88
Swaging Detail88
Inlet Connections89
Two-Way Valve89
Outlet Connections90
Pump Inlet Connections90
Dual-Gradient System Connections91
Pump Outlet Connections91
Dual-Gradient System Connections (Inlet Valves (a & C) Are from Refill Valve Kits)92
Dual-Gradient Connection Detail92
Single-Pump Gradient Programming93
Dual-Pump Concentration Gradient Programming95
Review, Revise, & Hold Options97
Program Conclusion97
Continuous Flow Air Valves99
Air Valve Package Numbers99
Continuous Flow Air Valves Overview100
Continuous Flow Technical Specifications-Air Valves100
Controller Accessory Connector103
Actuator Wire Labels104
ALL Dual Air Syrixus Pumps - Conversion Table for A-B Pump Pair and C-D Pump Pair104
Continuous Flow Electric Valves105
Electric Valve Packages105
Continuous Flow Electric Valves Overview106
Continuous Flow Technical Specifications - Electric Valves106
Electric Valve Installation109
Supplied Valves110
Accessory Control Digital Outputs110
Continuous Flow Mode111
Defining Operation111
Key Functions in the Multi-Pump Mode111
Keystrokes to Specify Valve Type112
Keystrokes to Reset Volume Totalizer112
Constant Flow Mode113
Constant Pressure Mode113
Keystrokes to Set up Constant Flow113
Keystrokes to Set up Constant Pressure113
No Check Valve115
No Check Valve Setting to on115
To Run or Stop116
Keystrokes to Run or Stop the Pumps116
Tips for Running Continuous Flow117
Section 6 Modifier Addition119
Overview119
Example of Hardware120
Two Independent Pumps120
Modifier Addition Components Installation (Two-Pump Configuration)120
Continuous Flow System121
Modifier Addition Kit Installation (Continuous Flow)121
Modifier Mode Setup123
Two-Pump Operation124
Programming125
Minimum Modifier Pressure Setting125
Minimum Modifier Pressure Screen126
Refilling127
Refill the CO 2 Pump127
Refill Pump B (the Modifier Pump)128
Start Modifier128
Section 7 Modbus Configuration129
Overview129
Modbus RTU129
Modbus TCP/IP130
Modbus Configuration Options130
Modbus TCP/IP Protocol130
Modbus TCP/IP Configuration Options130
Modbus RTU Configuration Options131
Supported Modbus Function Codes131
Exception Responses131
Holding Registers136
Section 8 Serial Interface143
Overview143
Network Control and Communication143
External Control Connector Serial Pin Connections144
USB Interface145
Cabling for Serial Control145
USB Interface Pin Connections145
One Controller146
Two Controllers146
Serial Network Connection Example - Single Connection146
Three or more Controllers147
Serial Network Connection Example - Dual Connection147
Serial Control Check List148
Controller Setup148
Restore Defaults (if Desired)148
Change Defaults148
Verify Operation149
User-Written Software149
Dasnet149
Universal Driver from Teledyne ISCO150
Serial Commands for the Syrixus Series Pumps162
Get Status Command168
Get Status String 'G' Command168
Get Status String 'GG' Command169
Get All Status String 'G&' Command170
Get All Status Strings from Four Pump Operation 'G&2' Command171
Gradient Download Command172
Gradient Upload Commands172
Gradient Download Commands - Single-Pump Flow Gradient172
Gradient Download Commands - Two-Pump Flow Gradient173
Gradient Upload Commands - Single-Pump Flow Gradient174
Gradient Upload Commands - Two-Pump Flow Gradient175
Upload Commands - Single-Pump Pressure Programming175
Range Command176
Range Serial Commands176
Error Messages177
Section 9 Pump Maintenance, Troubleshooting, and Servicing179
Replacement Parts179
Introduction180
Customer Service Department181
General Cleaning181
Resetting the System182
Basic Reset182
Hard Reset182
Diagnostic Menu182
Lcd Test182
Accessing the Diagnostic Menu182
Analog Inputs183
Keypad Test183
Motor Control/Limits183
Analog Input Diagnostic Screen183
Serial Test185
Serial Connection to a Computer185
Removing the Case Top186
Controller Case Top Removal186
Controller Case Top Screws (2 of 4 Shown) - TBD186
Pump Case Top Removal187
Test Points187
Power Supply (A1)187
Pump Case Top Screws (3 of 6 Shown) - TBD187
Controller188
Lubrication188
Gear Train Lubrication and Motor Drive Service188
Ball Nut189
Cylinder Lock Screw190
Piston Seal (Excludes 30D)191
Piston Seal Break-In (Aqueous Seals Only)191
All Other Piston Seals192
Wiper Seal192
Break-In Procedure for Aqueous Seals192
Wear Ring Cleaning and Replacement193
Flushing the Cylinder194
Gas Solvent Changeover194
Liquid Solvent Changeover and Flushing194
Overpressure195
Conditions195
Shear Key196
Accessing the Shear Key196
Replacement Shear Keys196
Replacement Using Installation Tool197
Shear Key Replacement197
Shear Key Installation Tool197
Replacement198
Without Installation Tool198
Completion of Shear Key Replacement198
Motor Brushes199
Motor Brush Disassembly200
Syrixus Series Motor Brush Replacement200
Location of Motor Brushes200
Length of a New Motor Brush (1.1 CM)200
Inserting New Motor Brush201
Calibrations202
Pressure Transducer Calibration202
A/D Circuit Adjustment202
Limit Sensor Adjustment202
Limit Sensor Replacement204
Installing the Plastic Mounts204
Limit Sensor Calibration205
Electric Valve Motor206
Electric Valve Motor Adjustment207
Calibration209
Serial Commands209
Technical Specifications210
Error Messages210
Optical Sensor, Interrupted by Flag213

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Teledyne SyriXus 65x Specifications

General

Brand	Teledyne
Model	SyriXus 65x
Category	Water Pump
Language	English

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