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Tempco tec-220 User Manual

Tempco tec-220
36 pages
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Instruction Manual
TEC-220 and TEC-920
Auto-Tune Fuzzy / PID Process
Temperature Controller
Agency Approvals
Manual TEC-220/920 Revision 9/2016
TEMPCO Electric Heater Corporation
607 N. Central Avenue Wood Dale, IL 60191-1452 USA
Tel: 630-350-2252 Toll Free: 800-323-6859
Fax: 630-350-0232 E-mail: info@tempco.com
Web: www.tempco.com
Serving Industry Since 1972
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Tempco tec-220 Specifications

General IconGeneral
Display Digits4
Control ModePID
Input TypeThermocouple, RTD
Output TypeRelay, SSR
DisplayLED
Resolution0.1°C

Summary

Chapter 1 Overview

1-1 General

Introduces the TEC-220/TEC-920 controllers, their Fuzzy Logic and PID features.

1-2 Ordering Code

Details the coding system for configuring TEC-220 and TEC-920 controllers.

1-3 Programming Port

Explains the function and usage of the programming port for configuration.

1-4 Keys and Displays

Describes the front panel keys and display elements for operating the controller.

1-5 Menu Overview

Provides a flowchart illustrating the controller's menu structure and navigation.

1-6 Parameter Descriptions

Lists and describes various parameters available for configuring the controller's functions.

Chapter 2 Installation

2-1 Unpacking

Instructions for unpacking the controller and checking for shipping damage.

2-2 Mounting

Details panel cutout dimensions and mounting procedures for the controller.

2-3 Wiring Precautions

Important safety and procedural guidelines to follow before performing wiring connections.

2-4 Power Wiring

Guide for connecting the controller's power supply, specifying voltage requirements.

2-5 Sensor Installation Guidelines

Recommendations for optimal sensor placement and selection for accurate control.

2-6 Sensor Input Wiring

Wiring diagrams and instructions for connecting various sensor types to the controller.

2-7 Control Output Wiring

Wiring diagrams for connecting control outputs to loads or contactors.

2-8 Alarm Wiring

Wiring diagrams for connecting alarm outputs to drive loads or contactors.

2-9 Data Communication

Details on connecting the controller for data communication via RS-485 or RS-232.

Chapter 3 Programming

3-1 Lockout

Explains the four security levels for locking controller parameters to prevent unauthorized changes.

3-2 Signal Input

Describes how to select sensor types, units, resolution, and scale values for input signals.

3-3 Control Outputs

Outlines the different control modes (Heat only, Cool only, Heat-Cool) and their setup values.

3-4 Alarm

Details the six types of alarm functions and four alarm modes available for Output 2.

3-5 Configuring the Display

Instructions on how to configure the controller's display to show process value or set point.

3-6 Ramp

Explains the ramping function for controlled setpoint changes during power-up or adjustments.

3-7 Dwell Timer

Describes how to configure Output 2 as a dwell timer for timed process operations.

3-8 PV Shift

How to shift the displayed process value to compensate for thermal gradients or sensor placement.

3-9 Digital Filter

Details the programmable low-pass filter for stabilizing unstable process values.

3-10 Failure Transfer

Explains how outputs behave when the controller enters failure mode due to sensor breaks or A-D converter issues.

3-11 Auto-tuning

Guides users on performing auto-tuning for optimal PID parameter setup.

3-12 Manual Tuning

Provides methods for manual adjustment of PID parameters when auto-tuning is insufficient.

3-13 Manual Control

Instructions on how to enable and operate the controller in manual control mode.

3-14 Data Communication

Information on Modbus RTU communication via RS-232 and RS-485 interfaces.

3-15 Process Variable (PV) Retransmission

How to retransmit the process value via analog outputs (TEC-220 only).

Chapter 4 Applications

4-1 Heat Only Control with Dwell Timer

Example of using the controller for a heat-only application with a dwell timer function.

4-2 Cool Only Control

Example of using the controller for a cool-only application, focusing on ON-OFF control.

4-3 Heat-Cool Control

Example of a heat-cool application requiring both heating and cooling control actions.

Chapter 5 Calibration

Manual Calibration Procedures

Step-by-step guide for manually calibrating the controller's input and functions.

Chapter 6 Specifications

Chapter 7 Modbus Communications

7-1 Functions Supported

Describes the Modbus functions (03, 06, 16) supported by the controller and their message formats.

7-2 Exception Responses

Explains how the controller responds to error messages and communication issues.

7-3 Parameter Table

A comprehensive table listing all controller parameters, their addresses, scales, and read/write status.

7-4 Data Conversion

Details the method for converting Modbus data values to actual parameter values.

7-5 Communication Examples

Provides practical examples of Modbus communication messages for various controller operations.

A-1 Error Codes

Table A.1 Error Codes and Corrective Actions

Lists common error codes displayed by the controller and their corresponding corrective actions.

A-2 Warranty

WARRANTY

Outlines the terms and conditions of the Tempco product warranty.

RETURNS

Information regarding the process for returning products for service or repair.

TECHNICAL SUPPORT

Contact information and guidance for obtaining technical assistance and troubleshooting help.

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