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Tempco TEC-9300 User Manual

Tempco TEC-9300
92 pages
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Instruction Manual
TEC-9300
Self-Tune Fuzzy / PID Process
Temperature Controller
Agency Approvals: RoHS
Manual TEC-9300 Revision 9/2016
TEMPCO Electric Heater Corporation
607 N. Central Avenue Wood Dale, IL 60191-1452 USA
Tel: 630-350-2252 Toll Free: 800-323-6859
Fax: 630-350-0232 E-mail: info@tempco.com
Web: www.tempco.com
Serving Industry Since 1972

Table of Contents

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Tempco TEC-9300 Specifications

General IconGeneral
DisplayDual 4-digit LED
Power Supply100-240 VAC, 50/60 Hz or 24 VDC
MountingPanel mount
Control ModePID
Input TypeThermocouple (J, K, T, E, R, S, B, N), RTD (PT100)
Output TypeRelay, SSR
Temperature RangeDepends on sensor type
Resolution0.1°C

Summary

Instruction Manual

TEC-9300 Self-Tune Fuzzy/PID Process Temperature Controller

Details the TEC-9300 controller's features, including self-tune fuzzy and PID capabilities.

Chapter 1 Overview

1-1 Features

Lists the unique, valuable, and advanced features of the TEC-9300 controller.

1-2 Hardware Code

Explains the part numbering system based on hardware configuration options.

1-3 Programming Port and DIP Switch

Describes the programming port and the function of DIP switches for setup.

1-4 Keys and Displays

Details the front panel keypad operation and display elements.

1-5 Menu Overview

Provides a flowchart of the controller's menu structure and parameter access.

1-6 System Modes

Explains the different operating modes of the controller and their priorities.

1-7 Parameter Description

Details parameters, their notation, format, description, range, and default values.

Chapter 2 Installation

2-3 Wiring Precautions

Provides essential precautions for safe and correct wiring of the controller.

2-4 Power Wiring

Details how to connect the power supply to the controller.

2-5 Sensor Installation Guidelines

Offers guidelines for proper sensor placement and installation for accurate measurements.

2-6 Thermocouple Input Wiring

Explains the correct wiring procedures for thermocouple inputs.

2-7 RTD Input Wiring

Describes the wiring connections for RTD inputs.

2-8 Linear DC Input Wiring

Covers wiring for linear DC voltage and current inputs.

2-9 CT/Heater Current Input Wiring

Details wiring for current transformer (CT) inputs for heater current monitoring.

2-10 Event Input wiring

Explains how to wire event input signals, including open collector and switch inputs.

2-11 Output 1 Wiring

Illustrates various wiring configurations for Output 1.

2-12 Output 2 Wiring

Shows different wiring options for Output 2.

2-13, 2-14 Alarm 1 and 2 Wiring

Provides wiring diagrams for Alarm 1 and Alarm 2 relay outputs.

2-15 RS-485

Details the wiring for RS-485 serial communication.

2-16 RS-232

Explains the wiring setup for RS-232 serial communication.

2-17 Analog Retransmission

Describes the wiring for analog retransmission signals.

Chapter 3 Programming Basic Functions

3-1 Input 1

Covers selection of sensor type, signal type, and unit for Input 1.

3-2 OUT1 and OUT2 Types

Details the selection of output signal types for Output 1 and Output 2.

3-3 Configuring User Menu

Explains how to customize the user menu by selecting key parameters.

3-4 Heat Only Control

Describes setup for Heat Only ON-OFF, P (PD), and PID control modes.

3-5 Cool Only Control

Explains how to configure ON-OFF, P (PD), and PID control for cooling applications.

3-6 Heat-Cool Control

3-7 Dwell Timer

Explains how to configure alarm 1 or 2 as a dwell timer for delayed actions.

3-8 Process Alarms

Covers setup and types of process alarms (normal, latching, holding).

3-9 Deviation Alarm

Details deviation alarms that alert when the process deviates from the set point.

3-10 Deviation Band Alarm

Explains deviation band alarms with high and low reference levels.

3-11 Heater Break Alarm

3-12 Loop Break Alarm

Explains loop break alarms for detecting sensor, controller, or switching device failures.

3-13 Sensor Break Alarm

Covers sensor break alarms and their activation upon failure mode.

3-14 SP1 Range

Explains how to confine the adjustment range for set point 1 (SP1).

3-15 PV1 Shift

Describes how to shift the controller display value from its actual value.

3-16 Failure Transfer

3-17 Bumpless Transfer

Explains the function of bumpless transfer for smooth control transitions.

3-18 Self tuning

Describes the self-tuning feature for optimizing PID parameters with minimal disturbance.

3-19 Auto tuning

Explains the auto-tuning process for determining optimal PID values.

3-20 Manual Tuning

3-21 Signal Conditioner DC Power Supply

Details the available isolated DC power supplies for external transmitters or sensors.

3-22 Manual Control

Explains manual control mode for testing process characteristics or backup.

3-23 Display Mode

Describes how to select and view different process parameters in display mode.

3-24 Heater Current Monitoring

Explains how to monitor heater current using Input 2 and a CT.

3-25 Reload Default Values

Provides a method to reload factory default parameter values.

Chapter 4 Full Function Programming

4-1 Event Input

Details the functions and wiring for the event input signal.

4-2 Second Set Point

Explains how to use a second set point, often controlled by an event input.

4-3 Second PID Set

Describes the use of dual PID sets for optimizing control across different process conditions.

4-4 Ramp and Dwell

Explains ramp functions for controlled temperature changes and dwell timers.

4-5 Remote Set Point

Details how to use external signals to control the set point.

4-6 Differential Control

Describes controlling one process based on the difference from another, e.g., water tank levels.

4-7 Output Power Limits

Explains how to limit output power to prevent excessive heating or cooling.

4-8 Data Communication

Covers RS-485 and RS-232 communication interfaces and setup.

4-9 Analog Retransmission

Details analog output signals for retransmission of process values.

4-10 Digital Filter

Explains the use of a digital filter to stabilize process value display.

4-11 Sleep Mode

Describes the sleep mode feature for reducing power consumption.

4-12 Pump Control

Details the pump control function for pressure regulation in systems.

4-13 Remote Lockout

Explains how to lock parameters using an external switch or DIP switch.

Chapter 5 Applications

5-1 Pump/Pressure Control

Details how to use the TEC-9300 for regulated water supply and pressure control.

5-2 Variable Period Full Wave SSR (VPFW SSR)

Explains the advantages and application of VPFW SSR technology.

5-3 Heat Only Control

Describes a heat-only control application using a dwell timer for an oven.

5-4 Cool Only Control

Details a cool-only control application for a refrigerator.

5-5 Heat-Cool Control

Provides an example of PID heat-cool control for an injection mold.

5-6 Ramp and Dwell

Illustrates ramp and dwell functions for temperature cycling and baking oven applications.

5-7 Remote Set Point

Explains using remote set points for multi-zone ovens with synchronized temperature profiles.

5-8 Differential Control

Describes controlling one process based on the difference from another, e.g., water tank levels.

5-9 Dual Set Point/PID

Details switching between PID sets for optimal control across varying process conditions.

Chapter 6 Calibration

Manual calibration procedures

Details the manual calibration steps for various input types and functions.

Chapter 7 Error Codes and Troubleshooting

Troubleshooting procedures

Provides general troubleshooting steps for common control problems and instrument issues.

Chapter 8 Specifications

Chapter 9 Modbus Communications

9-1 Functions Supported

Details supported Modbus functions (03, 06, 16) and their message formats.

A-1 Menu Existence Conditions

A-2 Factory Menu Description

A-3 Glossary

A-4 Memo

A-5 Warranty

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