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Textron Greenlee EK50ML User Manual

Textron Greenlee EK50ML
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INSTRUCTION MANUAL
EK50ML
Battery-powered
Crimping Tool
52068455 REV 2 © 2015 Greenlee Textron Inc. 3/15
Serial Number
Read and understand all of the instructions and
safety information in this manual before operating
or servicing this tool.
www.calcert.com sales@calcert.com1.800.544.2843
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Textron Greenlee EK50ML Specifications

General IconGeneral
TypeHydraulic Crimping Tool
Crimping Force12 tons
Voltage18V
Battery TypeLithium-Ion
Die Set IncludedYes

Summary

Important Safety Information

Safety Alert Symbols and Signal Words

Defines safety symbols, DANGER, WARNING, and CAUTION signal words used in the manual.

Operational Safety Precautions

Covers eye protection, solvent use, incomplete crimp hazards, and pinch point warnings.

Electrical and Battery Safety

Addresses electric shock hazards and safe disposal of batteries.

Additional Safety Precautions

Tool Inspection and Handling

Guidelines for inspecting the tool, avoiding vices, and usage in damp environments.

Battery Storage and Charging Safety

Precautions for battery storage temperatures and charger compatibility.

Battery Terminal and Maintenance Safety

Warnings regarding battery terminals, immersion, conductive objects, and maintenance procedures.

Product Identification and Specifications

Component Identification

Diagram showing numbered parts of the EK50ML crimping tool.

Crimping Tool Specifications

Details on the tool's dimensions, weight, crimping force, and operating temperature range.

Battery and Charger Specifications

Lists part numbers and specifications for the battery and chargers.

Battery and Charger Operation

Battery Charging Indicators

Explains the LED indicators on the charger and their meaning during charging.

Battery Charging Status

Visual representation of charge remaining percentage with corresponding LED lights.

Tool Operation

Safety Warnings During Operation

Reiterates key safety warnings for operating the tool, including inspection and PPE.

LED Indicator Functions

Describes the function of the LED work light and the red status indicator.

Crimping Procedure

Installing Dies

Step-by-step instructions for selecting and installing crimping dies.

Preparing Cable for Crimping

Guidance on preparing the cable according to lug manufacturer instructions.

Performing a Crimp

Instructions on inserting the connector and operating the trigger to complete a crimp.

Maintenance Procedures

Safety Warnings for Maintenance

Highlights safety precautions, including eye protection and avoiding solvents.

Daily Maintenance Tasks

Includes inspecting the tool before use and cleaning after use.

Monthly and Annual Maintenance

Covers thorough cleaning monthly and professional inspection annually.

Troubleshooting Guide

Initial Troubleshooting Steps

Basic checks before troubleshooting, including battery charge and contact cleaning.

Common Tool Problems and Solutions

Addresses issues like inoperative tool, motor problems, and low battery indication.

Die Holders and Interchangeable Dies

Die Holder Information

Illustrates die holders for different EK50ML models and Panduit/T&B dies.

CrimpALL Coaxial Die Sets

Lists CrimpALL® die sets for coaxial connectors with cable types, sizes, and part numbers.

CrimpALL Interchangeable Die Sets (Continued)

Modular Plug Die Sets

Details CrimpALL® die sets for RJ45, RJ11, RJ12, RJ22, RJ50, and British Telecom plugs.

Specialty Crimper Die Sets

Provides CrimpALL® die sets for CATV 'F' connectors and HDMI equivalents.

CrimpALL Interchangeable Die Sets (Continued)

Insulated Terminal Crimper Dies

Lists CrimpALL® die sets for insulated terminals and lugs with various AWG sizes.

Non-Insulated Terminal Crimper Dies

Details CrimpALL® die sets for non-insulated terminals and lugs.

Open Barrel, Box, and Terminal System Dies

Lists CrimpALL® die sets for open barrel terminals and D-Sub contact pins.

Wire Ferrule Dies

Specifies CrimpALL® die sets for insulated and non-insulated wire ferrules.

Tool Illustration

Exploded View of EK50ML Tool

Diagram showing all parts of the EK50ML battery-powered crimping tool with numbered components.

Parts List

Driver Assembly Parts

Lists components for the driver assembly, including gearbox and spindle nut.

Crimp Head Assembly (12 mm)

Details parts for the complete 12 mm crimp head assembly.

Crimp Head Assembly (13 mm)

Details parts for the complete 13 mm crimp head assembly.

Parts List (Continued)

Switch Board and Housing Parts

Lists components for the switch board assembly and tool housings.

Replacement Parts

Identifies specific replacement parts like flexible cables and programmed circuit boards.

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