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General| Model | TS-500 30 SR |
|---|---|
| Type | Refrigerator |
| Refrigerant | R-404A |
| Fuel Type | Diesel |
| Cooling Capacity | 5, 000 Watts |
| Refrigeration Capacity | 5000 |
| Power Source | Diesel |
| Temperature Range | -20 to +30 |
Warning about automatic unit startup and precautions before performing maintenance.
Technical data for the refrigeration system, including refrigerant, oil, and pressure settings.
Scheduled maintenance tasks for the engine based on operating hours.
Inspection and service items for the unit's electrical system components.
Inspection and service items for the unit's refrigeration system.
Description of the microprocessor controller and its function in unit operation.
Information on fuses and the high pressure cutout switch for unit protection.
Checklist for essential inspections before starting the unit and loading cargo.
Detailed monitoring functions of the µP-T controller for unit operation.
Step-by-step guide for performing a full unit self-check before operation.
Guidance on selecting operating modes for fuel savings with CYCLE-SENTRY.
How to view, record, and clear alarm codes from the unit.
Procedures for restarting units that have been shut off for short periods.
Quick checks to confirm proper unit operation after starting.
Procedure for adjusting and confirming the unit's setpoint temperature.
Steps to select between CYCLE-SENTRY and continuous run modes.
Steps to view, record, and clear alarm codes from the unit.
A table listing µP-T alarm codes, their type, and description.
Functional test of the unit's operating capability, performed automatically.
Diagnostic procedures for the Prestolite alternator charging system.
Description of the TK 3.95 diesel engine's lubrication system.
Step-by-step instructions for changing the engine oil and filter.
Recommended procedure for changing spin-on oil filters.
Step-by-step process for draining and refilling the engine coolant.
Overview of the TK 3.95 diesel engine's high-pressure fuel system components.
Procedure for removing air from the fuel system to ensure proper engine operation.
Procedure for replacing the fuel filter at specified intervals.
Procedures for timing the injection pump correctly to the engine for optimal performance.
Procedure for checking and adjusting individual cylinder timing for engine performance.
Steps for adjusting engine valve clearance to factory specifications.
Procedures for adjusting engine speed for low and high speed operations.
Criticality of proper evacuation for refrigeration system performance and longevity.
Steps for setting up and testing evacuation equipment, including leak checks.
Detailed steps for evacuating the refrigeration system to achieve a low micron level.
Steps for charging the refrigeration system with refrigerant.
Procedure to test refrigerant charge with an empty box under specific conditions.
Procedure to test refrigerant charge with a loaded box under specific conditions.
Procedure for checking compressor oil level at different ambient temperatures.
Procedure for testing the high pressure cutout switch to verify unit shutdown.
Steps for performing a low side pump down for service access.
Procedures for checking system pressures and compressor efficiency.
Procedures for removing and installing the accumulator.
Procedures for removing and installing the compressor.
Steps for changing the compressor shaft seal, including oil and filter replacement.
Procedure for replacing the compressor oil filter and oil.
Steps for changing the oil in a scroll compressor.
Procedures for removing and installing the dehydrator filter-drier.
Procedures for removing and installing the expansion valve assembly.
Detailed procedure for repairing the three-way valve.
Methods and tools for detecting refrigerant leaks.
Information on Polyol Ester (POE) oil for Thermo King units using R-404A.
Recommendations for vacuum pump types and usage with R-404A.
Procedures for removing, disassembling, and reassembling the throttling valve.
Information on the centrifugal clutch and its engagement speed.
Step-by-step guide for disassembling the clutch.
Steps for reassembling the clutch using new bearings and seals.
Troubleshooting guide for when the unit switch is on but the engine doesn't crank.
Troubleshooting guide for engine cranking issues, including fuel and electrical problems.
Troubleshooting guide for common causes of the engine stopping after startup.
Troubleshooting guide for issues preventing the engine from reaching full power.
Troubleshooting guide for excessive black smoke indicating a rich fuel-air ratio.
Troubleshooting guide for engine overheating issues.
Troubleshooting guide for low oil pressure or sudden drops in oil pressure.
Troubleshooting guide for battery not recharging problems.
Symptom and causes for refrigerant overcharge.
Symptom and causes for refrigerant shortage.
Symptom and causes for lack of refrigerant.
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