EasyManua.ls Logo

Thermo King TK 5984 User Manual

Thermo King TK 5984
142 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Page #1 background imageLoading...
Page #1 background image
MD-200
w/TK 3.74
TK 51912-1-MM (Rev. 0, 07/03)
Copyright© 2000 Thermo King Corp., Minneapolis, MN, USA.
Printed in USA.

Table of Contents

Question and Answer IconNeed help?

Do you have a question about the Thermo King TK 5984 and is the answer not in the manual?

Thermo King TK 5984 Specifications

General IconGeneral
ModelTK 5984
CategoryRefrigerator
ManufacturerThermo King
Voltage12V DC
Fuel TypeDiesel
TypeTruck/Trailer Refrigeration Unit
Temperature Range-29°C to 24°C
RefrigerantR-404A

Summary

Safety Precautions

General Practices

General guidelines and precautions for operating and servicing the unit.

First Aid (Refrigerant)

Procedures for administering first aid in case of refrigerant exposure.

Safety Precautions (continued)

Refrigeration Oil Safety

Precautions for handling refrigeration oil and first aid measures.

First Aid (Refrigeration Oil)

First aid procedures for contact with refrigeration oil.

High Voltage Safety

Precautions and first aid for working with high voltage circuits.

Electrical Hazards

Warnings and precautions regarding electrical hazards.

Electrical Shock First Aid

Immediate actions and medical assistance for electrical shock victims.

Microprocessor Service Precautions

Procedures to prevent damage when servicing microprocessor components.

Maintenance Inspection Schedule

Engine Maintenance

Engine maintenance tasks and intervals.

Engine Oil and Filter Service

Schedule for engine oil and filter changes.

Maintenance Inspection Schedule (continued)

System Maintenance Checks

Maintenance checks for electrical, refrigeration, and structural systems.

Unit Description (continued)

Unit Protection Devices

Explanation of fuses, fusible links, and protective switches.

Unit Operation Basics

Procedures for unit operation, pre-trip inspection, and self-check.

Operating Modes and Selections

Guidance on selecting operating modes and product compatibility.

Remote Control Panel Features (continued)

Changing the Setpoint

Step-by-step guide to changing the temperature setpoint.

Mode Selection

How to select CYCLE-SENTRY or CONTINUOUS mode.

Manual Defrost Cycle Initiation

Steps to start a manual defrost cycle.

Viewing and Clearing Alarm Codes

How to view and clear alarm codes displayed by the unit.

Starting the Engine

Procedure for starting the unit's engine.

µP-T Alarms Overview

Explanation of µP-T alarms, codes, and types.

µP-T Unit Self Check Test

Starting and Performing Self Check

Steps to initiate and perform the unit self-check test.

Electrical Maintenance

Alternator Charging System Diagnostics

Procedures for diagnosing the Prestolite charging system.

Electrical Maintenance (continued)

Phase Conversion System

Three-Phase Motor on Single-Phase Power

Information on using three-phase motors with single-phase power.

Phase Conversion System (continued)

Troubleshooting Phase Conversion System

Guide for troubleshooting phase conversion system issues.

Electric Motor Tests

Procedures for testing electric motors.

Troubleshooting Chart

Motor Issues Diagnosis

Diagnosing and resolving motor-related problems.

Troubleshooting Chart (continued)

Component Specific Troubleshooting

Troubleshooting for current relay, start relay, and start contactor.

Start Capacitors and Run Transformer Troubleshooting

Troubleshooting for start capacitors and run transformer.

Run Capacitors and Electric Motor Issues

Troubleshooting run capacitors and electric motor problems.

Engine Maintenance

Engine Maintenance (continued)

Engine Oil and Filter Change

Procedures for changing engine oil and oil filter.

Antifreeze Maintenance Procedures

Procedures for maintaining antifreeze and checking concentration.

Bleeding the Fuel System

Procedure for bleeding air from the fuel system.

Injection Pump Adjustments and Timing

Procedures for adjusting engine speed and timing the injection pump.

Timing Individual Cylinder Injection

Procedure for timing individual engine cylinders.

Adjust Engine Valve Clearance

Procedure for adjusting engine valve clearance.

Refrigeration Maintenance

Evacuation Procedure

Critical procedure for removing moisture and non-condensables.

Refrigeration Maintenance (continued)

Evacuation Equipment Setup and Testing

Procedures for setting up and testing evacuation equipment.

Unit Evacuation Procedure

Detailed steps for performing unit evacuation.

Unit Charging Procedure (continued)

Continuation of the unit charging procedure.

Refrigerant Charge Testing

Procedures for testing the refrigerant charge.

Compressor Pump Down and Checkout

Procedures for pumping down and checking the compressor.

Unit Charging Procedure

Procedure for charging the refrigeration system with refrigerant.

Hilliard Clutch Maintenance (continued)

Clutch Assembly Procedure (Using New Bearings and Seal)

Procedures for assembling the clutch with new parts.

Clutch Disassembly Procedure

Step-by-step guide for disassembling the clutch.

Mechanical Diagnosis

Engine Cranking and Starting Failures

Troubleshooting when the engine cranks but fails to start.

Mechanical Diagnosis (continued)

Engine Start-Up and Power Issues

Troubleshooting engine stops after starting and power loss.

Engine Performance Issues (Sooting, Knocks, Overheating)

Diagnosing and fixing engine performance issues like smoke, knocks, and overheating.

Smoke Diagnosis and Battery Recharging

Diagnosing smoke conditions and battery recharging problems.

Oil Pressure and Consumption Issues

Troubleshooting low oil pressure and high oil consumption.

Electric Standby (Optional) Diagnosis

Electric Standby (Optional) Diagnosis (continued)

Refrigeration Diagnosis

Refrigeration Diagnosis (continued)

Related product manuals