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Thermo Scientific F6000 User Manual

Thermo Scientific F6000
62 pages
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Installation and Operation Manual
Thermo Scientific
Thermolyne Furnace:
Premium Large Muffle/
Atmosphere Controlled Ashing
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Thermo Scientific F6000 Specifications

General IconGeneral
Temperature Accuracy± 1 °C
Temperature Uniformity± 5 °C
Temperature RangeUp to 1200°C
Heating RateUp to 20°C/min
Control TypeDigital PID controller
Chamber MaterialFiber ceramic
Internal Dimensions (W x H x D)200 x 150 x 200 mm
External Dimensions (W x H x D)410 x 570 x 520 mm
Exterior Dimensions410 x 570 x 520 mm
Interior Dimensions200 x 150 x 200 mm

Summary

Safety Information

Alert Signals

Describes warning symbols used in the manual for potential hazards.

General Warnings

Covers crucial safety warnings regarding electrical shock and personal injury.

Introduction

Intended Use and Principles of Operation

Defines the furnace's purpose and explains its fundamental operating principles.

General Specifications

Model Details and Operating Ranges

Lists furnace models, dimensions, and maximum operating temperature ranges.

Electrical Ratings and Environment

Details electrical specifications and environmental operating conditions.

Declaration of Conformity

Compliance Standards

Lists the EMC and Safety standards the product conforms to.

Unpacking Procedures

Inspection and Chamber Cleaning

Outlines steps for checking the unit for damage and preparing the chamber.

Installation Guide

Site Selection and Electrical Safety

Guides furnace placement, ventilation, wiring, and electrical safety precautions.

Furnace Operation Basics

Power Switch, Cycle Light, and Door Safety

Explains basic operational controls, indicators, and safety interlocks.

Single Setpoint Controller

Controller Interface and Basic Operation

Introduces the controller, its buttons, indicators, and initial startup sequence.

Single Setpoint Operations

Setpoint, Display Units, and Parameters

Details how to adjust setpoints, view units, and access controller parameters.

Single Setpoint Alarms

Alarm Messages and Definitions

Lists and explains various alarm messages and their meanings.

Single Setpoint Safety Features

Sensor Break and Over-Temperature Protection

Details the controller's safety mechanisms for sensor failure and overheating.

Single Setpoint Tuning

Autotuning Procedure

Provides steps for optimizing controller performance through autotuning.

Single Ramp & Dwell Controller

Controller Modes and Program Overview

Explains the five different controller modes and the program structure.

Single Ramp & Dwell Program Setup

Program Setup Steps

Guide to configuring ramp and dwell programs with specific parameters.

Single Ramp & Dwell Program Execution

Program Running and Control

Instructions on how to start, stop, hold, and cancel programs.

Programmable Models Introduction

8 & 4x16 Segment Controller Basics

Introduces the 8-segment and 4x16-segment programmable controllers.

Programmable Model Operations

Setpoint, Units, Output Power, and Buttons

Details manual controls like setpoint adjustment and button functions.

Programmable Controller Parameters

Controller Parameter Definitions

Lists and explains various parameters for programmable controllers.

Programmable Model Lists

Program Run and Edit Lists

Navigating and managing program lists for running and editing.

Programmable Model Segments

Segment Types and Holdback Settings

Configuring program steps like ramps, dwells, and holdback parameters.

Programmable Model Tuning & Alarms

PID Tuning Parameters and Alarm Definitions

Details PID tuning parameters and definitions for system alarms.

Programmable Safety Features

Sensor Break and Over-Temperature Protection

Explains safety features like sensor break and over-temperature protection.

Programmable Controller Modes

Single Setpoint and Program Modes

Instructions for operating the controller as single setpoint or programmed unit.

Programmable Program Creation

Creating and Editing Programs

Step-by-step guide for creating new or editing existing programs.

Programmable Holdback Settings

Holdback Type and Value Configuration

Details on setting holdback types (OFF, Lo, Hi, bAnd) and values.

Programmable Ramp and Dwell Units

Setting Ramp and Dwell Time Units

Configuring time units (seconds, minutes, hours) for ramp and dwell segments.

Programmable Segment Types - Ramp

Ramp Segment Configuration (rmP.r)

Setting up linear temperature ramps with target setpoint and rate.

Programmable Segment Types - Timed

Timed Ramp (rmP.t) and Dwell (dwEll) Setup

Configuring timed ramps and constant temperature dwells.

Programmable Program Linking

Step and Program Linking Configuration

Setting up instantaneous temperature steps and linking multiple programs.

Programmable Program Control

Program Holding, Cancelling, and Tuning

Managing program execution: holding, cancelling, and tuning furnace.

Gain Scheduling and Tuning

Gain Scheduling Setup and Transfer Point

Configuring gain scheduling for advanced PID control and setting the transfer point.

Autotuning and Adaptive Tuning

Automated Controller Tuning Procedures

Guides for using autotuning and adaptive tuning features for optimization.

Air Control Installation

Compressed Air and Exhaust Hook-Up

Instructions for connecting compressed air supply and exhaust systems.

Air Control Operation and Setup

Furnace Programming and Shelf Location

Setting parameters for ashing procedures and preparing shelf locations.

Air Control Operation

Furnace Operation Steps

Step-by-step guide for operating the furnace with air control.

Furnace Loading Guidelines

Loading Best Practices and Safety

Provides guidelines for optimal and safe loading of the furnace chamber.

Maintenance and Servicing

Preventative Maintenance, Cleaning, and Element Replacement

Covers routine maintenance, cleaning, and replacing heating elements.

Maintenance - Thermocouple Replacement

Platinel II Thermocouple Replacement

Step-by-step instructions for replacing a Platinel II thermocouple.

Maintenance - Thermocouple Replacement

Chromel/Alumel Thermocouple Replacement

Step-by-step instructions for replacing a Chromel/Alumel thermocouple.

Maintenance - Component Replacement

Solid State Relay and Door Switch Replacement

Procedures for replacing the solid state relay and door switch.

Maintenance - Door Switch Realignment

Door Switch Realignment Procedure

Instructions on how to realign the door safety switch.

Maintenance - Controller Replacement

Controller Removal and Replacement

Instructions for removing and replacing the main controller unit.

Troubleshooting - Power and Heating

Power Switch and Heating Issues

Diagnosing and resolving problems related to power and heating.

Troubleshooting - Control and Elements

Temperature Control, Element, and Display Issues

Resolving issues with temperature control, elements, and display accuracy.

Replacement Parts List

Common Replacement Parts Identification

Lists common replacement parts and their corresponding model numbers.

Furnace Accessories

Available Trays, Shelves, and Tubing

Lists optional accessories such as hearth trays, shelves, and exhaust tubing.

Wiring Diagrams - Single Setpoint

Single Setpoint Control Wiring Schematic

Presents the wiring diagram for single setpoint control models.

Wiring Diagrams - Single Setpoint

Single Setpoint Control Wiring Details

Provides additional wiring diagram details for single setpoint models.

Wiring Diagrams - 8 Segment

8 Segment Programmable Control Wiring

Presents the wiring diagram for 8-segment programmable control models.

Wiring Diagrams - 4x16 Segment

4x16 Segment Programmable Control Wiring

Presents the wiring diagram for 4x16-segment programmable control models.

Ordering Procedures

Service and Parts Ordering Information

Details on how to obtain service and order replacement parts.

WEEE Compliance

European Waste Electrical Directive

Information regarding compliance with the European WEEE directive.

Important Reference Information

Customer Reference and Contact Details

Key information for customer reference and contacting technical support.

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