Thermowave TL400 - User Manual

thermowave
Gesellschaft für Wärmetechnik mbH
Eichenweg 4
06536 Berga
Telefon: +49 34651 418 0
Fax: +49 34651 418 13
E-mail: info@thermowave.de
Web: www.thermowave.de
BA EN 12.2019 Modification 02 from 01.12.19. Copies are not subject to the change service.
Manual
Plate heat exchanger
Type:
ID number:
Order number:
Position:
Project:

Summary

1 Important Basic Information

1.1 Following Operating Instructions

Guidance on reading, understanding, and accessing operating instructions for PHE users.

2 Safety

2.3 Safety-Relevant Conditions and Misuse

Advises on safe operating environments and warns against potential misuse of the PHE.

2 Safety (Continued)

2.1.1 Warning Notices

Details the symbols and meanings of DANGER, WARNING, CAUTION, and NOTICE for hazards and material damage.

2.3.3 Safety-Relevant Instructions for Specific Life Phases

Provides safety instructions for transport, installation, operations, disassembly, and shutdown of the PHE.

2.3.1 Personnel Requirements

Specifies the necessary qualifications and training for personnel handling the PHE.

2.4 Possible Misuse

Warns against using the PHE outside specified parameters or with unauthorized personnel.

2.3.2 Safety-Relevant Environmental Conditions

Advises operating the PHE in hazard-free surroundings to prevent damage from aggressive atmospheres.

4 Structure and Function (Continued)

4.1.2.1 Sign as per PED

Explains information on the PHE name plate according to the Pressure Equipment Directive (PED).

4.4 Function

5 Delivery, Transport, Installation

5.3 Transport Safety

5 Delivery, Transport, Installation (Continued)

5.4 Installation at Installation Site

Safety warnings and instructions for installing the PHE at its site, focusing on stability and lifting safety.

5.4.1 Horizontal Delivery - On the Side

5.4.2 Horizontal Delivery - On the Head Plate

5.4.3 Vertical Delivery

5.4.4 Vertical Delivery with Base

6 Connection, Activation, and Shutdown

6.1 Connection

6 Connection, Activation, and Shutdown (Continued)

6.2 Activation

Safety warnings for dangerous mediums and step-by-step conditions for safe PHE activation.

6.3 Shutdown and Reactivation

7 Operations

7.1 Safety

Warns about injuries from exceeding pressure, temperature, and medium limits, and risks during operation.

7.2 General Operations Guidelines

8 Troubleshooting

8.1 Safety and Service Address

Emphasizes safety during troubleshooting and provides customer service contact information.

8.3 Performance Loss

Lists causes and remedies for reduced heat transfer and heightened loss of pressure.

8.4 Lack of Leak-Tightness

Addresses leak-tightness issues, detailing causes and remedies for escaping mediums and damaged plates.

9 Maintenance, Servicing, and Cleaning

9.1 Safety and Service Address

Highlights safety risks during maintenance and provides customer service contact information.

9.3 Maintenance Schedule

9.4 Servicing Work and Gasket Replacement

9 Maintenance, Servicing, and Cleaning (Continued)

9.4.2 Repairing Leakages

Provides instructions for repairing leakages, emphasizing expert intervention and checking tensioning.

9.5.1 Opening the Plate Packet

9.5.2 Closing the Plate Packet

9.6 Removal and Installation of Plate Packet

9.6.4 Installation of Heat Exchanger Plates

9.5 Opening and Closing the Plate Packet

9.7 Cleaning Methods

10 Disassembly and Disposal

10.1 Disassembly Safety

Thermowave TL400 Specifications