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Thomas 1300 ProTough - User Manual

Thomas 1300 ProTough
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REPAIR MANUAL
135
137
153
1300 ProTough
Publication No. 49702
September , 2004
THOMAS

Table of Contents

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Summary

THOMAS EQUIPMENT LIABILITY WARRANTY

FOREWORD

SAFETY PRECAUTIONS

PERSONAL CONSIDERATIONS

Details personal safety measures for clothing, skin, eye, breathing, hearing, hand, and foot protection.

EQUIPMENT CONSIDERATIONS

Covers safety aspects related to machine guards, lifting appliances, and compressed air.

HAND TOOLS

Safety advice regarding the use of hand tools, including proper selection and maintenance.

ELECTRICITY

Safety precautions for working with electrical equipment, including checks and isolation.

GENERAL CONSIDERATIONS

Discusses safety regarding solvents, housekeeping, fire prevention, and cleanliness.

OPERATIONAL CONSIDERATIONS

Safety guidelines for loader operation, including engine, ventilation, and working conditions.

SERVICE TECHNIQUES

Covers service safety, techniques, hoses, tubes, and pressure testing procedures.

BEARINGS

Guidelines for inspecting, cleaning, and installing bearings and bushings.

BOOM SUPPORTS

Procedures for using boom supports for safe maintenance and service work.

SECTION 1 HYDRAULIC SYSTEM

HYDRAULIC CIRCUIT 1.1

Covers circuit layout, schematic, specifications, and maintenance schedule.

GEAR PUMP 1.2

Covers the replacement, disassembly, and assembly of the gear pump.

CONTROL VALVE 1.3

Explains testing, adjusting, replacement, and disassembly of the control valve.

HYDRAULIC CYLINDERS 1.4

Discusses general information, testing, replacement, disassembly, and assembly of hydraulic cylinders.

HYDRAULIC OIL FILTER 1.5

Covers general information and filter replacement procedures for the hydraulic oil filter.

HYDRAULIC OIL COOLER 1.6

Details general information and replacement procedures for the hydraulic oil cooler.

HYDRAULIC OIL RESERVOIR 1.7

Explains general information, checking oil level, and servicing the hydraulic oil reservoir.

TROUBLE SHOOTING 1.8

Provides a chart for troubleshooting hydraulic system problems and corrective actions.

TORQUE CHART 1.9

Lists torque specifications for hydraulic fittings and components.

CONVERSION CHARTS 1.10

Provides conversion factors for U.S. customary units to metric units.

SECTION 2 HYDROSTATIC DRIVE SYSTEM

HYDROSTATIC DRIVE CIRCUIT 2.1

Presents the schematic of the hydrostatic drive circuit and system pressures.

SPECIFICATIONS 2.2

Details specifications for the hydrostatic tandem pump, drive motor, and reservoir.

GENERAL INFORMATION 2.3

Explains the operation of the variable displacement piston pump and drive motor.

TROUBLE SHOOTING 2.4

Provides troubleshooting charts for common hydrostatic system symptoms.

PRESSURE TESTS 2.5

Details port locations and procedures for checking system pressures.

TOWING PROCEDURE 2.6

Outlines the procedure for towing the loader safely.

FLUSHING THE HYDRAULIC SYSTEM 2.7

Provides steps for cleaning the hydraulic system due to contamination.

START-UP PROCEDURE 2.8

Step-by-step guide for starting up the hydrostatic drive system.

GEAR PUMP REPLACEMENT 2.9

Covers the removal and replacement of the gear pump.

TANDEM PUMP REPLACEMENT 2.10

Details the procedure for removing and replacing the tandem pump.

TANDEM PUMP PARTS DIAGRAM 2.11

Exploded views and index for tandem pump components.

DRIVE MOTOR 2.12

Covers general information, removal, replacement, disassembly, and assembly of the drive motor.

TORQUE SPECIFICATIONS 2.13

Lists torque specifications for the hydrostatic drive system.

SECTION 3 FINAL DRIVE

SPECIFICATIONS & MAINTENANCE 3.1

Provides chain size, manufacturer, oil specs, and torque specifications.

LUBRICATION 3.2

Details procedures for checking, adding, and changing oil in final drive housings.

DRIVE CHAIN 3.3

Covers checking, adjusting, removal, and installation of the drive chain.

CHAIN TIGHTENER 3.4

Outlines the procedure for removal, inspection, and installation of the chain tightener.

DRIVE MOTOR SPROCKET 3.5

Details the procedure for replacing the drive motor sprocket.

AXLE ASSEMBLY 3.6

Covers axle removal, inspection, installation, and stud replacement.

TROUBLE SHOOTING 3.7

Provides a chart for troubleshooting final drive problems and corrective actions.

Summary

THOMAS EQUIPMENT LIABILITY WARRANTY

FOREWORD

SAFETY PRECAUTIONS

PERSONAL CONSIDERATIONS

Details personal safety measures for clothing, skin, eye, breathing, hearing, hand, and foot protection.

EQUIPMENT CONSIDERATIONS

Covers safety aspects related to machine guards, lifting appliances, and compressed air.

HAND TOOLS

Safety advice regarding the use of hand tools, including proper selection and maintenance.

ELECTRICITY

Safety precautions for working with electrical equipment, including checks and isolation.

GENERAL CONSIDERATIONS

Discusses safety regarding solvents, housekeeping, fire prevention, and cleanliness.

OPERATIONAL CONSIDERATIONS

Safety guidelines for loader operation, including engine, ventilation, and working conditions.

SERVICE TECHNIQUES

Covers service safety, techniques, hoses, tubes, and pressure testing procedures.

BEARINGS

Guidelines for inspecting, cleaning, and installing bearings and bushings.

BOOM SUPPORTS

Procedures for using boom supports for safe maintenance and service work.

SECTION 1 HYDRAULIC SYSTEM

HYDRAULIC CIRCUIT 1.1

Covers circuit layout, schematic, specifications, and maintenance schedule.

GEAR PUMP 1.2

Covers the replacement, disassembly, and assembly of the gear pump.

CONTROL VALVE 1.3

Explains testing, adjusting, replacement, and disassembly of the control valve.

HYDRAULIC CYLINDERS 1.4

Discusses general information, testing, replacement, disassembly, and assembly of hydraulic cylinders.

HYDRAULIC OIL FILTER 1.5

Covers general information and filter replacement procedures for the hydraulic oil filter.

HYDRAULIC OIL COOLER 1.6

Details general information and replacement procedures for the hydraulic oil cooler.

HYDRAULIC OIL RESERVOIR 1.7

Explains general information, checking oil level, and servicing the hydraulic oil reservoir.

TROUBLE SHOOTING 1.8

Provides a chart for troubleshooting hydraulic system problems and corrective actions.

TORQUE CHART 1.9

Lists torque specifications for hydraulic fittings and components.

CONVERSION CHARTS 1.10

Provides conversion factors for U.S. customary units to metric units.

SECTION 2 HYDROSTATIC DRIVE SYSTEM

HYDROSTATIC DRIVE CIRCUIT 2.1

Presents the schematic of the hydrostatic drive circuit and system pressures.

SPECIFICATIONS 2.2

Details specifications for the hydrostatic tandem pump, drive motor, and reservoir.

GENERAL INFORMATION 2.3

Explains the operation of the variable displacement piston pump and drive motor.

TROUBLE SHOOTING 2.4

Provides troubleshooting charts for common hydrostatic system symptoms.

PRESSURE TESTS 2.5

Details port locations and procedures for checking system pressures.

TOWING PROCEDURE 2.6

Outlines the procedure for towing the loader safely.

FLUSHING THE HYDRAULIC SYSTEM 2.7

Provides steps for cleaning the hydraulic system due to contamination.

START-UP PROCEDURE 2.8

Step-by-step guide for starting up the hydrostatic drive system.

GEAR PUMP REPLACEMENT 2.9

Covers the removal and replacement of the gear pump.

TANDEM PUMP REPLACEMENT 2.10

Details the procedure for removing and replacing the tandem pump.

TANDEM PUMP PARTS DIAGRAM 2.11

Exploded views and index for tandem pump components.

DRIVE MOTOR 2.12

Covers general information, removal, replacement, disassembly, and assembly of the drive motor.

TORQUE SPECIFICATIONS 2.13

Lists torque specifications for the hydrostatic drive system.

SECTION 3 FINAL DRIVE

SPECIFICATIONS & MAINTENANCE 3.1

Provides chain size, manufacturer, oil specs, and torque specifications.

LUBRICATION 3.2

Details procedures for checking, adding, and changing oil in final drive housings.

DRIVE CHAIN 3.3

Covers checking, adjusting, removal, and installation of the drive chain.

CHAIN TIGHTENER 3.4

Outlines the procedure for removal, inspection, and installation of the chain tightener.

DRIVE MOTOR SPROCKET 3.5

Details the procedure for replacing the drive motor sprocket.

AXLE ASSEMBLY 3.6

Covers axle removal, inspection, installation, and stud replacement.

TROUBLE SHOOTING 3.7

Provides a chart for troubleshooting final drive problems and corrective actions.

Thomas 1300 ProTough Specifications

General IconGeneral
BrandThomas
Model1300 ProTough
CategoryCompact Loader
LanguageEnglish

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