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Thomas 95 - User Manual

Thomas 95
122 pages
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95/ 105 /
115
Publication No. 46847
Date: February, 2001
REPAIR MANUAL
THOMAS

Table of Contents

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Summary

THOMAS EQUIPMENT LIABILITY WARRANTY

FOREWORD

SAFETY PRECAUTIONS

Personal Considerations

Guidelines for personal safety during operation and maintenance.

Foot Protection

Recommendations for protective footwear to prevent foot injuries.

Special Clothing

Requirements for specific work attire, like flame or acid resistant clothing.

Equipment Considerations

Safety checks and precautions related to machine guards and lifting.

Hand Tools

Safe use and maintenance of hand tools to prevent injuries.

Electricity

Precautions for safe handling and use of electrical equipment.

General Safety Considerations

Covers solvents, housekeeping, fire safety, first aid, and general cleanliness.

Operational Considerations

Safety guidelines for operating the loader.

Service Techniques

Safe methods and procedures for service and repair work.

Bearings

Proper handling and installation procedures for bearings.

Boom Supports

Safety use of boom supports for maintenance.

SECTION 1 HYDRAULIC SYSTEM

Hydraulic Circuit 1.1

Details the hydraulic system schematic and specifications.

Gear Pump 1.2

Information on gear pump removal, installation, and startup.

Control Valve 1.3

Covers control valve testing, removal, installation, and repair.

Hydraulic Cylinders 1.4

Explains hydraulic cylinder general info, testing, replacement, and assembly.

Hydraulic Oil Filter 1.5

Details hydraulic oil filter general information and replacement.

Hydraulic Oil Cooler 1.6

Information on the hydraulic oil cooler and its replacement.

Hydraulic Oil Reservoir 1.7

Covers reservoir general info, checking, adding, and servicing oil.

Trouble Shooting 1.8

Troubleshooting guide for hydraulic system problems.

Torque Chart 1.9

Provides torque specifications for hydraulic hoses and fittings.

NOTES

SECTION 2 HYDROSTATIC DRIVE SYSTEM

Hydrostatic Drive Circuit 2.1

Details the hydrostatic drive circuit schematic.

Specifications 2.2

Technical specifications for the hydrostatic tandem pump and drive motor.

General Information 2.3

Explains the operation of the hydrostatic drive system.

Trouble Shooting 2.4

Troubleshooting guide for hydrostatic drive system issues.

Pressure Tests 2.5

Procedures and gauge information for hydrostatic system pressure tests.

Towing Procedure 2.6

Steps for safely towing a malfunctioning loader.

Flushing The Hydraulic System 2.7

Procedures for cleaning and flushing the hydraulic system.

Start-up Procedure 2.8

Steps for safely starting up the system after installation or repair.

Gear Pump Replacement 2.9

Detailed steps for replacing the gear pump.

Tandem Pump Replacement 2.10

Procedures for removing and installing the tandem pump.

Tandem Pump Parts Diagram 2.11

Exploded views and index for tandem pump parts.

Drive Motor 2.12

Covers drive motor general info, removal, replacement, and assembly.

SECTION 3 FINAL DRIVE

Specifications & Maintenance 3.1

Specifications and maintenance schedule for the final drive.

Lubrication 3.2

Procedures for checking, adding, and changing final drive lubrication oil.

Drive Chain 3.3

Steps for checking, removing, and installing the drive chain.

Drive Motor Sprocket 3.4

Procedure for replacing the drive motor sprocket.

Axle Assembly 3.5

Details axle assembly illustration, removal, inspection, and installation.

Trouble Shooting 3.6

Troubleshooting guide for final drive problems.

Summary

THOMAS EQUIPMENT LIABILITY WARRANTY

FOREWORD

SAFETY PRECAUTIONS

Personal Considerations

Guidelines for personal safety during operation and maintenance.

Foot Protection

Recommendations for protective footwear to prevent foot injuries.

Special Clothing

Requirements for specific work attire, like flame or acid resistant clothing.

Equipment Considerations

Safety checks and precautions related to machine guards and lifting.

Hand Tools

Safe use and maintenance of hand tools to prevent injuries.

Electricity

Precautions for safe handling and use of electrical equipment.

General Safety Considerations

Covers solvents, housekeeping, fire safety, first aid, and general cleanliness.

Operational Considerations

Safety guidelines for operating the loader.

Service Techniques

Safe methods and procedures for service and repair work.

Bearings

Proper handling and installation procedures for bearings.

Boom Supports

Safety use of boom supports for maintenance.

SECTION 1 HYDRAULIC SYSTEM

Hydraulic Circuit 1.1

Details the hydraulic system schematic and specifications.

Gear Pump 1.2

Information on gear pump removal, installation, and startup.

Control Valve 1.3

Covers control valve testing, removal, installation, and repair.

Hydraulic Cylinders 1.4

Explains hydraulic cylinder general info, testing, replacement, and assembly.

Hydraulic Oil Filter 1.5

Details hydraulic oil filter general information and replacement.

Hydraulic Oil Cooler 1.6

Information on the hydraulic oil cooler and its replacement.

Hydraulic Oil Reservoir 1.7

Covers reservoir general info, checking, adding, and servicing oil.

Trouble Shooting 1.8

Troubleshooting guide for hydraulic system problems.

Torque Chart 1.9

Provides torque specifications for hydraulic hoses and fittings.

NOTES

SECTION 2 HYDROSTATIC DRIVE SYSTEM

Hydrostatic Drive Circuit 2.1

Details the hydrostatic drive circuit schematic.

Specifications 2.2

Technical specifications for the hydrostatic tandem pump and drive motor.

General Information 2.3

Explains the operation of the hydrostatic drive system.

Trouble Shooting 2.4

Troubleshooting guide for hydrostatic drive system issues.

Pressure Tests 2.5

Procedures and gauge information for hydrostatic system pressure tests.

Towing Procedure 2.6

Steps for safely towing a malfunctioning loader.

Flushing The Hydraulic System 2.7

Procedures for cleaning and flushing the hydraulic system.

Start-up Procedure 2.8

Steps for safely starting up the system after installation or repair.

Gear Pump Replacement 2.9

Detailed steps for replacing the gear pump.

Tandem Pump Replacement 2.10

Procedures for removing and installing the tandem pump.

Tandem Pump Parts Diagram 2.11

Exploded views and index for tandem pump parts.

Drive Motor 2.12

Covers drive motor general info, removal, replacement, and assembly.

SECTION 3 FINAL DRIVE

Specifications & Maintenance 3.1

Specifications and maintenance schedule for the final drive.

Lubrication 3.2

Procedures for checking, adding, and changing final drive lubrication oil.

Drive Chain 3.3

Steps for checking, removing, and installing the drive chain.

Drive Motor Sprocket 3.4

Procedure for replacing the drive motor sprocket.

Axle Assembly 3.5

Details axle assembly illustration, removal, inspection, and installation.

Trouble Shooting 3.6

Troubleshooting guide for final drive problems.

Thomas 95 Specifications

General IconGeneral
BrandThomas
Model95
CategoryCompact Loader
LanguageEnglish

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