This document provides installation instructions for the Thule Slide Out G2 12V Crafter 2017, specifically for models with part numbers 301844 and 301846. It details the steps for installing and electrically connecting the device, along with information on tools, content, warnings, and accessories.
Function Description
The Thule Slide Out G2 12V Crafter 2017 is an electrically operated step designed for vehicles, likely vans or motorhomes, to facilitate easier entry and exit. The "Slide Out" designation suggests it extends and retracts horizontally. Being a "12V" device, it integrates with the vehicle's 12-volt electrical system. The "Crafter 2017" indicates its compatibility with Volkswagen Crafter models from 2017 onwards. The step is designed for durability and safety, with various components ensuring secure mounting and reliable operation. It features different types of steps (Type 400, Type 550, Type 700) to accommodate varying vehicle requirements or user preferences. The system includes an electronic control unit and can be optionally equipped with a relay for automatic retraction, enhancing user convenience and safety by preventing driving with the step extended.
Important Technical Specifications
General:
- Voltage: 12V DC, indicating it operates on the standard vehicle electrical system.
- Current: The electrical diagrams show a 20A fuse, suggesting a maximum current draw of 20 amperes.
- Step Types:
- Type 400: Likely refers to a step with a width of 370 mm.
- Type 550: Likely refers to a step with a width of 515 mm.
- Type 700: Likely refers to a step with a width of 670 mm.
- Mounting Dimensions:
- The installation process involves specific measurements for mounting, such as 40 mm from edges and 300/445/600 mm for central spacing, depending on the step type.
- Drill bit sizes: Ø 4mm, Ø 6mm, Ø 48mm.
- Wrench sizes: N° 10, N° 13.
- Torx bit sizes: TX10, TX20, TX25.
- Fasteners:
- Screws: 4.2 x 13 mm (DIN 7981 - TX20 A2), 2.9 x 9.5 mm (DIN 7981 - TX10 A2), 5.5 x 32 mm (DIN 7981C - TX25 A2).
- Nuts/Washers: M8 (DIN 985 A2), M8 (DIN 6798 A2).
- Optional Relay: Capacity 2200µF, part number 308200.
- Electronic Control Unit: Part number 308812.
Content (Components included in the package):
- Main Step Unit: The core sliding step mechanism (x1).
- Mounting Brackets/Rails: Various brackets for securing the step to the vehicle (x1, x2).
- Fasteners: A comprehensive set of screws, nuts, and washers for installation (x1, x2, x3, x4, x6).
- Wiring Harness: For electrical connection to the vehicle's 12V system.
- Control Switches: Switch S1 (main control) and Step S2 (dashboard switch).
- Optional Components:
- Relay for automatic retraction (x1, part number 308200).
- Electronic control unit (x1, part number 308812).
Usage Features
- Electric Operation: The step extends and retracts electrically, controlled by switches within the vehicle.
- Dashboard Integration: The system is designed to integrate with the vehicle's dashboard, likely with a control switch (Step S2) and potentially a warning lamp or buzzer.
- Safety Features:
- Warning Lamp/Buzzer: The system can be wired to a warning lamp or buzzer (L) on the dashboard to alert the driver if the step is extended while the ignition is on or the vehicle is in motion. This is crucial for preventing damage to the step or accidents.
- Automatic Retraction (Optional): With the optional relay (308200), the step can be configured to retract automatically when the ignition is turned on or the vehicle starts moving. This enhances safety and convenience.
- Manual Override/Emergency Retraction: While not explicitly detailed, such systems often include a manual override or emergency retraction mechanism in case of electrical failure. The instructions show a manual adjustment for the step's extension.
- User Interface: The system uses a main control switch (Switch S1) and a dashboard switch (Step S2) for operation. The dashboard switch typically has "OFF," "ACC" (Accessory), and "ON/START" positions, allowing the step to be operated when the vehicle is in accessory mode or running, but potentially retracting automatically when starting.
- Adjustable Step Width: The availability of Type 400, 550, and 700 steps suggests that users can choose the appropriate width for their vehicle and needs.
- Robust Design: The components appear to be made of durable materials, designed to withstand outdoor conditions and regular use.
Maintenance Features
The manual primarily focuses on installation, but some aspects imply maintenance considerations:
- Regular Inspection: The warnings and safety information suggest that users should regularly check the step for proper function and any signs of damage. The symbol of a person reading instructions implies the need for ongoing user awareness.
- Electrical System Check: Given the electrical nature of the step, periodic checks of the wiring, fuse (20A), and battery connections are advisable to ensure reliable operation. The electrical diagrams provide guidance for troubleshooting.
- Cleaning: While not explicitly stated, regular cleaning of the step mechanism and sliding parts would help prevent debris buildup and ensure smooth operation.
- Lubrication: Moving parts, especially the sliding mechanism, might benefit from periodic lubrication to reduce wear and tear, though specific lubrication points are not detailed in this installation guide.
- Component Replacement: The detailed list of components and fasteners implies that individual parts can be replaced if damaged or worn, extending the lifespan of the entire unit. For example, the screws and nuts have specific DIN standards, making them identifiable for replacement.
- Professional Servicing: For complex electrical issues or mechanical failures, professional servicing by a qualified technician is likely recommended, especially given the integration with the vehicle's electrical system.
- Warning System Check: Regularly verifying that the warning lamp or buzzer functions correctly is a critical maintenance step to ensure the safety features are active.
- Automatic Retraction Test: If the optional automatic retraction relay is installed, it should be periodically tested to ensure it functions as intended, retracting the step when the vehicle is started or put into gear.
The document emphasizes safety throughout, with numerous warning symbols and instructions to ensure correct installation and safe operation. The "Bring your life thule.com" tagline reinforces the brand's commitment to quality and user experience.
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