The Thule SlideOut G2 12V is an installation manual for a slide-out step designed for Ford Transit vehicles from 2015 onwards. This document provides comprehensive instructions for the installation, electrical setup, and operation of the Thule SlideOut G2, ensuring safe and correct usage.
Function Description
The Thule SlideOut G2 12V is an electrically operated step designed to provide easy and safe access to a vehicle. It extends and retracts automatically, offering convenience and improved accessibility for users. The step is particularly suitable for recreational vehicles (RVs) and commercial vans, enhancing user comfort and safety during entry and exit. The system integrates with the vehicle's electrical system, allowing for controlled operation and safety features.
Important Technical Specifications
The manual outlines several critical technical specifications for the Thule SlideOut G2 12V:
- Power Supply: The unit operates on a 12V DC power supply, which is standard for most vehicles. This ensures compatibility with the existing electrical infrastructure of the Ford Transit.
- Dimensions:
- Installation Length (Step 3): The horizontal mounting distance for the main support rails is approximately 605 mm on one side and 475 mm on the other.
- Drilling Depth (Step 4): A drilling depth of 10 mm is required for certain mounting points.
- Mounting Distance (Step 4): A vertical mounting distance of approximately 160 mm is indicated for specific components.
- Mounting Distance (Step 7): The distance between mounting points for the step itself is 432 mm (577 mm) (732 mm), with a vertical offset of 32 mm. This suggests different step widths or mounting configurations are available.
- Fasteners: The installation requires various fasteners:
- x18 M6 x 16 mm DIN 933 A2 screws: Used for general assembly.
- x5 M6 x 16 mm DIN 603 A2 screws: Specific type of screw for particular connections.
- x2 M6 DIN 9021 A2 washers: For distributing load and securing connections.
- x11 M6 DIN 125 A2 washers: Another type of washer.
- x10 M6 DIN 6798 A2 washers: Yet another washer type.
- x10 M6 Rapid Nut: For quick and secure fastening.
- x3 M6 DIN 985 A2 nuts: Standard nuts.
- Optional Fasteners:
- x4 F4,8 x 0,8 mm screws: For optional components.
- x4 2,9 x 9,5 mm DIN 7981 - TX10 A2 screws: For specific optional attachments.
- Tools Required:
- N° 10 Wrench/Socket: For tightening M6 fasteners.
- TX10 Torx Screwdriver: For specific screws.
- Drill: Essential for creating mounting holes.
- 10 mm Drill Bit: For precise hole drilling.
- 48 mm Hole Saw: For creating larger openings, likely for wiring or control panel installation.
- Measuring Tape: For accurate positioning and measurements.
- Electrical Connections: The system requires direct connection to the vehicle's 12V battery.
- Wiring: Red (positive) and Black (negative) wires are used for power connections.
- Safety: A 20A fuse is recommended for the main power line to protect the circuit.
- Control Switches: The system uses a "Key S3" switch for ignition/accessory control (ACC, OFF, ON, START) and a "Switch S1" for manual step operation (IN/OUT). An "OR" (Override) button is also indicated, likely for emergency retraction or extension.
- Compatibility: The Thule SlideOut G2 is designed specifically for Ford Transit vehicles from 2015 onwards. It is explicitly stated that the device is "ONLY FRONT WHEEL DRIVE," indicating a specific chassis or drivetrain requirement.
Usage Features
The Thule SlideOut G2 12V offers several user-friendly features:
- Automatic Operation: The step extends and retracts with the vehicle's ignition or via a dedicated control switch, providing seamless operation.
- Manual Control: A "Switch S1" allows for manual extension and retraction of the step, offering flexibility in various situations.
- Safety Features:
- Warning Indicators: The manual includes symbols for general warnings, instructions, safety information, and potential hazards (e.g., rough roads, slippery conditions, steep inclines).
- Automatic Retraction (Optional): An optional relay (308200) and electronic control unit (308812) can be integrated for automatic retraction of the step when the ignition is turned on or the vehicle starts moving. This prevents damage to the step if it is left extended inadvertently.
- Overload Protection: The 20A fuse provides protection against electrical overloads.
- Visual and Audible Warnings: The system can be configured with a warning lamp or buzzer (as indicated in the "THULE STEP with WARNING LAMP (or BUZZER)" section) to alert the driver if the step is extended while the vehicle is in motion.
- Installation Flexibility: The design allows for integration into the vehicle's structure, with specific measurements provided for precise fitting.
- Click-in Mechanism: Some components feature a "click-" mechanism for easy and secure assembly, simplifying the installation process.
Maintenance Features
While the manual primarily focuses on installation, some aspects imply maintenance considerations:
- Durable Construction: The use of specific DIN standard fasteners (e.g., DIN 933, DIN 603, DIN 9021, DIN 125, DIN 6798, DIN 985) suggests a robust design intended for long-term use in a vehicle environment. These standards typically ensure material quality and strength.
- Electrical System Protection: The inclusion of a 20A fuse in the electrical circuit is a key maintenance feature, protecting the step's motor and wiring from damage due to current surges or short circuits. Replacing a blown fuse is a straightforward maintenance task.
- Accessibility for Service: The design, with components like the main step unit and control box, appears to allow for access to electrical connections and mechanical parts should servicing be required.
- Optional Components for Enhanced Reliability: The availability of an "Electronic control unit (308812)" and "Relay for Automatic retraction x10 (308200)" implies that the system can be upgraded for improved functionality and potentially reduced wear and tear through automated safety features.
In summary, the Thule SlideOut G2 12V is a robust, electrically operated step system designed for Ford Transit vehicles, offering enhanced accessibility and safety through its automatic and manual operation modes, comprehensive electrical integration, and built-in safety features. The detailed installation instructions and specified components ensure a secure and reliable setup.
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