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Titan IMPACT 400 User Manual

Titan IMPACT 400
27 pages
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MODEL
0532034
0532037
Impact 400
0218 • Form No. 0532885C
Airless, high-pressure
sprAying unit
Airless equipo de AltA
presión pArA pulverizAr
unidAde de pulverizAção de
AltA pressão Airless
- e - instrucciones de uso 28
- p - MAnuAl de proprietário 54
operAting MAnuAl
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Titan IMPACT 400 Specifications

General IconGeneral
TypeAirless Paint Sprayer
Max Operating Pressure (PSI)3300
Flow Rate (GPM)0.47
Power SourceElectric
Voltage120V
Hose Length50 ft
Spray Tip Size0.015 in
Motor TypeDC

Summary

Safety Warnings and Precautions

Injection Injury Hazard

Details the severe risks of high-pressure injection and immediate medical treatment.

Pre-Operation Safety Checks

Lists essential checks before starting the unit, like earthing and hose connections.

Pre-Work Safety Procedures

Outlines steps to take before starting maintenance or during breaks.

Airless Spraying Safety Regulations

Explanation of Hazard Symbols

Explains hazard symbols and their meanings for user safety.

Injection Injury Prevention

Details severe injection risks and critical safety rules to prevent hazards.

High-Pressure Hose Safety Guidelines

Hose Handling and Leak Prevention

Provides guidelines for safe handling and inspection of high-pressure hoses to prevent leaks.

Explosion and Fire Hazard Prevention

Flammable Vapor Precautions

Lists precautions to prevent ignition of flammable vapors from solvents and paints.

Hazardous Vapor and General Safety

Respiratory and Skin Protection

Advises on protective measures against harmful vapors and skin contact.

Electrical and Static Safety

Covers electrical safety, earthing, and hazards from static electricity.

Application and Material Guidelines

Application Areas and Use Cases

Describes typical use cases for the sprayer on building sites for dispersion work.

Coating Material Compatibility and Filtering

Lists suitable coating materials, filtering, and viscosity considerations.

Special Material Handling Warnings

Warns about two-component and sharp-edged materials affecting unit durability.

Unit Description and Function

The Airless Spraying Process Explained

Explains the airless spraying method, its advantages, and high-pressure atomization.

Unit Operational Mechanics

Describes the technical operation of the electrically driven high-pressure spraying unit.

Explanatory Diagrams and Component Legend

Legend for Unit Components

Provides a numbered list of components for the Impact 400 unit.

Visual Component Guide

Presents a diagram illustrating the physical layout of the Impact 400 unit's parts.

Technical Data and Specifications

Electrical and Performance Specs

Lists electrical specifications, performance data, and operating parameters.

Physical Dimensions and Vibration

Provides physical dimensions, weight, and vibration level of the spray gun.

Transportation and Vehicle Safety

Securing Unit for Vehicle Transport

Advises on properly securing the unit for safe transportation in a vehicle.

Starting Operation Procedures

Mains Network Connection Guide

Instructs on proper connection to the power supply, including grounding and safety devices.

Initial Unit Cleaning with Preserving Agent

Details the procedure for initial cleaning of the unit with a preserving agent.

Preparing for Coating Material Use

Guides on preparing and starting the unit for spraying with coating material.

Spraying Techniques and Best Practices

Spray Gun Safety and Handling

Warns about injection hazards and proper trigger use during spraying.

Achieving Even Coating Coverage

Explains how to achieve an even paint job by maintaining distance and speed.

Optimizing Spray Pattern and Strokes

Covers proper spray gun angle, triggering, and overlapping strokes for optimal application.

High-Pressure Hose Management

Hose Safety, Handling, and Lifespan

Highlights hose suitability, safety warnings, handling, and replacement recommendations.

Work Interruption Procedures

Steps for Temporary Operation Stoppage

Details the steps to take when temporarily stopping operation or performing maintenance.

Unit Cleaning and Shutdown Procedures

General Unit Cleaning Instructions

Emphasizes the importance of cleaning the unit after use to prevent material hardening.

Exterior Cleaning and Suction Filter Maintenance

Provides instructions for cleaning the unit exterior and maintaining the suction filter.

Filter and Spray Gun Maintenance

High-Pressure Filter Cleaning

Details how to clean the high-pressure filter cartridge to maintain spray quality.

Spray Gun and Intake Filter Cleaning

Outlines cleaning the spray gun and its internal intake filter after each use.

Troubleshooting Common Faults

Unit Start-Up and Material Intake Issues

Lists causes and solutions for unit start-up problems and material intake failures.

Pressure Build-Up, Leaks, and Pulsation

Addresses pressure issues, fluid section leaks, and spray gun pulsation.

Spray Pattern, Power Loss, and Over-Pressurization

Guides on fixing poor spray patterns, loss of power, and pump over-pressurization.

Routine Servicing and Repair Safety

Annual Servicing and Hose Inspection

Outlines recommended annual servicing tasks and high-pressure hose inspection.

Unit Repair Safety Precautions

Emphasizes safety precautions, including unit shutdown and ground continuity checks.

Relief Valve Replacement Procedure

Steps for Relief Valve Replacement

Provides detailed steps for replacing the relief valve assembly.

Valve System and Packings Repair

Inlet and Outlet Valve Component Service

Guides on disassembling, cleaning, and checking valve components for wear.

Packings Replacement Procedure

Details the procedure for disassembling and replacing the unit's packings.

Pump Assembly and Sealing Procedures

Packing Installation and Piston Insertion

Explains installing pump packings and inserting the piston assembly correctly.

Lubrication for Longevity and Sealing

Recommends greasing critical parts like the piston and yoke for longevity and proper sealing.

Motor Replacement Guide

Motor Removal and Gear Inspection

Details steps for motor removal, disconnection, and inspecting gears for wear.

New Motor Installation and Wiring

Guides on installing the new motor, reconnecting wires, and securing covers.

Gear Replacement Procedures

Gear Inspection and Pump Housing Cleaning

Explains inspecting gears and cleaning the pump housing after gear repair if damage occurred.

Gearbox Lubrication Requirements

Specifies the type and amount of lubricant required for the gearbox.

Pressure Switch and Transducer Service

Pressure Switch Assembly Removal and Replacement

Details removing the pressure switch and checking the transducer for paint, then replacing if needed.

Reassembly of Pressure Control Components

Covers reconnecting wires and reinstalling the pressure switch and transducer.

Pressure Switch Timing Adjustment

Pressure Switch Calibration Steps

Provides a step-by-step guide for adjusting the pressure switch for correct operation.

Setting and Verifying Maximum Pressure

Explains how to set and verify the maximum operating pressure using a gauge.

Circuit Board Replacement Procedure

Circuit Board Removal and Disconnection

Details disconnecting wires and removing the circuit board from the unit.

New Circuit Board Installation and Wiring

Guides on installing the new circuit board and reconnecting all wires.

Electrical Connection Diagram

Unit Wiring Diagram Overview

Provides a visual representation of the electrical connections for the unit.

Electrical Component Identification

Lists and identifies the various electrical components shown in the connection diagram.

Appendix: Tips and Maintenance

Spray Tip Selection Guide

Offers guidance on choosing the correct spray tip for optimal spraying results.

Airless Hard-Metal Tip Servicing

Provides instructions for maintaining and cleaning the sprayer's hard-metal tips.

Warranty and Disposal Information

Titan Manufacturer Warranty Details

Outlines the terms and conditions of the manufacturer's warranty for the equipment.

Warranty Exclusions and Limitations

Lists conditions and damages that are not covered by the warranty.

Environmentally Friendly Disposal

Provides information on the environmentally friendly disposal of the product.

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