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Titan Impact 440 Series User Manual

Titan Impact 440 Series
92 pages
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MODEL
0532045
0532046
IMPACT 440
0517 • Form No. 0532898A
Airless, high-pressure
sprAying unit
Airless equipo de AltA
presión pArA pulverizAr
unidAde de pulverizAÇÃo
seM Ar e de AltA pressÃo
- e - instrucciones de uso 28
- rFB - MAnuAl de operAÇÕes 54
operAting MAnuAl

Table of Contents

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Titan Impact 440 Series Specifications

General IconGeneral
Maximum Operating Pressure3300 PSI
Flow Rate0.54 GPM
Hose Length50 ft
TypeAirless
Power SourceElectric
Maximum Tip Size0.023 inches

Summary

Safety Warnings

Injection Injury Hazard

Details the severe risk of injury from high-pressure fluid injection and necessary immediate medical attention.

Safety Precautions

Explanation of Symbols

Explains the meaning of warning symbols used throughout the manual to indicate hazards and important information.

High-Pressure Hose Safety

Hose Hazards and Prevention

Covers risks associated with the high-pressure hose, including leaks, kinking, and damage, and outlines preventative measures.

Fire and Explosion Safety

Flammable Vapor Prevention

Warns about flammable vapors and ignition sources, outlining prevention steps to avoid fire or explosion.

Vapor and General Safety

Hazardous Vapors and General Risks

Addresses risks from inhaling harmful vapors and general product-related injuries or property damage.

Electrical and Static Safety

Electric Safety

Stresses the importance of proper grounding and electrical safety measures to prevent shocks.

Electrostatic Charging Risks

Explains the risk of static discharge causing sparks or flames and how to prevent it through grounding.

General View of Application

Unit Application Scope

Describes the sprayer's suitability for building sites and various varnishing jobs.

Coating Materials and Filtration

Lists processable coating materials, viscosity limits, and advises on filtering and stirring.

Description of Unit

Airless Process Explanation

Explains the airless spraying method, its advantages, and the high-pressure atomization process.

Unit Functioning

Details the technical construction and operation of the sprayer.

Unit Diagrams and Legend

Explanatory Diagram Legend

Provides a legend for the components shown in the Impact 440 explanatory diagram.

Impact 440 Explanatory Diagram

Illustrates the different parts of the Impact 440 sprayer for identification.

Technical Data and Transportation

Technical Specifications

Provides detailed specifications like voltage, pressure, flow rate, weight, and dimensions.

Transportation in Vehicle

Offers guidelines for securely transporting the unit in a vehicle.

Starting Operation: Controls

Control Panel Indicators

Explains the meaning of the Service and Pressure indicators on the control panel.

Pressure Control Knob Settings

Details the settings for minimum pressure, no pressure generation, and cleaning.

Starting Operation: Procedures

Mains Connection and Initial Cleaning

Covers connecting to the power supply and initial cleaning of preserving agent.

Operation with Coating Material

Step-by-step guide on filling the unit with coating material and preparing it for spraying.

Spraying Technique

Achieving an Even Coating

Provides guidance on spray gun movement, distance, angle, and trigger control for optimal spray patterns.

Hose Handling and Work Interruption

Handling the High-Pressure Hose

Offers advice on care, bends, folds, and avoiding damage to the high-pressure hose.

Interruption of Work Procedure

Details steps for safely interrupting operation, including pressure release and unit shutdown.

Cleaning the Unit

Cleaning Unit Exterior

Guides on cleaning the unit's outside, including the high-pressure hose, and safety during cleaning.

Suction Filter Cleaning

Explains the importance and procedure for cleaning the suction filter for optimal performance.

Filter and Gun Cleaning

High-Pressure Filter Cleaning

Details the procedure for cleaning the high-pressure filter to ensure proper spray patterns.

Airless Spray Gun Cleaning

Provides instructions for cleaning the airless spray gun, including its intake filter.

Remedy in Case of Faults

Troubleshooting Common Malfunctions

Lists possible causes and corrective measures for various unit malfunctions like not starting or losing pressure.

Servicing and Relief Valve Repair

General Servicing Recommendations

Outlines annual servicing tasks, including checking hoses, lines, and filters for wear.

High-Pressure Hose Inspection

Guides on visually inspecting the high-pressure hose for damage, bulges, or fitting issues.

Relief Valve Repair

Details the procedure for replacing the worn valve housing of the relief valve.

Inlet and Outlet Valve Repair

Inlet and Outlet Valve Replacement

Provides step-by-step instructions for removing, cleaning, and replacing inlet and outlet valves.

Packings Replacement

Replacing Pump Packings

Details the procedure for removing, cleaning, lubricating, and installing new pump packings.

Motor Replacement

Procedure for Motor Replacement

Outlines the steps for safely removing and installing a new motor, emphasizing service center performance.

Gears Replacement

Procedure for Gear Replacement

Details the process for removing, inspecting, and replacing gears in the pump housing.

Transducer Replacement

Procedure for Transducer Replacement

Provides instructions for safely removing and installing a new transducer assembly.

Connection Diagram and Tip Servicing

Impact 440 Connection Diagram

Illustrates the electrical connection diagram for the Impact 440 sprayer.

Airless Hard-Metal Tip Servicing

Guides on selecting, servicing, and cleaning airless hard-metal spray tips.

Warranty Information

Titan Limited Warranty Terms

Details the warranty period, coverage, exclusions, and disclaimers for Titan products.

Spare Parts Diagram - Main Assembly

Main Assembly Parts Breakdown

Illustrates and lists parts for the main assembly of the Impact 440 sprayer.

Spare Parts - Main Assembly Details

Main Assembly Component List

Provides a detailed list of parts for the main assembly, including descriptions and part numbers.

Spare Parts Diagram - Fluid Section

Fluid Section Diagram

Illustrates the components of the fluid section for the Impact 440 sprayer.

Spare Parts - Fluid Section Details

Fluid Section Component List

Provides a detailed list of parts for the fluid section, including descriptions and part numbers.

Spare Parts Diagram - Drive Assembly

Drive Assembly Diagram

Illustrates the components of the drive assembly for the Impact 440 sprayer.

Spare Parts - Drive Assembly Details

Drive Assembly Component List

Provides a detailed list of parts for the drive assembly, including descriptions and part numbers.

Spare Parts Diagram - Stand Assembly

Stand Assembly Diagram

Illustrates the components of the stand assembly for the Impact 440 sprayer.

Spare Parts Diagram - Suction System

Suction System Diagram

Illustrates the components of the suction system for the Impact 440 sprayer.

Accessories List - Part 1

Spray Guns and Manifolds

Lists available spray guns, multi-spray gun manifolds, and related accessories.

Spray Tips and Filters

Lists various spray tips, accessories, and filter elements compatible with the sprayer.

Accessories List - Part 2

Extensions and Hose Accessories

Details available tip extensions, airless hoses, and hose connectors.

Lubricants and Cleaners

Lists recommended lubricants and cleaning agents for unit maintenance.

Disposal Information (GB/E)

Waste Electrical Equipment Disposal

Provides instructions for environmentally friendly disposal of electrical equipment per European directives.

Disposal Information (RFB)

RFB Disposal Guidelines

Provides guidance on environmentally friendly disposal of electrical equipment in RFB language.

Contact Information

Titan Sales and Service Contacts

Lists contact details for United States and International sales and service centers.

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