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TOHATSU 40 - Page 95

TOHATSU 40
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POWERHEAD
4-21
3-/ 4-Cylinder
Removal
WARNING
Ignition system must be disabled to prevent
accidental engine startup during removal of the
flywheel.
1. Remove recoil starter and starter pulley or remove the flywheel
cover as required.
2. Determine the direction of rotation for removing flywheel nut by
running your thumbnail along the threads of the crankshaft.
CAUTION
Past production models may have reverse thread.
3. Install puller
(1)
on flywheel using bolts
(2)
.
4. Hold puller by its handle and remove flywheel nut with a
socket wrench. Make sure to turn nut in the correct
direction.
5. Install puller
(1)
and plate
(3)
on flywheel using bolts
(4)
and washers
(5)
.
6. Install pressing bolt
(6)
in plate
(3)
.
7. Hold puller by its handle and tighten pressing bolt until
flywheel releases.
Inspection
1. Inspect flywheel for cracks, chips, and worn taper.
2. Inspect crankshaft for thread damage and worn taper.
3. Inspect flywheel key and keyway for damage.
2
3
4
5
6
T1197
T1196
T1193 T1194 T1195

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