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TOHATSU MFS 4 Service Manual

TOHATSU MFS 4
260 pages
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MFS
4/5/6B,C
Models
OB No.003-21034-2
11-04 NB
4
/
5
/
6B,C
MFS
4/5/6B,C
Models
OB No.003-21034-2
11-04 NB
Printed in Japan
MFS4-5-6Ecover110420.qxd11.4.219:15AMページ1

Table of Contents

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TOHATSU MFS 4 Specifications

General IconGeneral
BrandTOHATSU
ModelMFS 4
CategoryOutboard Motor
LanguageEnglish

Summary

Service Information

Work Safety

Crucial safety guidelines covering fire prevention, ventilation, personal protection, and correct part usage.

Tools and Instruments

Lists essential tools and instruments, including special tools, for performing maintenance and repairs.

Pre-delivery Inspection

Step-by-step inspection procedures for steering, gear shift, oil levels, and rigging before delivery.

Break-in Operation

Recommended procedure for the initial operation period to ensure smooth sliding surfaces and proper component seating.

Service Data

Outline Dimensions

Provides detailed physical dimensions for various model configurations like dual tank or separate tank.

Specifications

Details technical specifications like engine type, power, and operating ranges.

Maintenance Data

Lists critical service limits, wear tolerances, and standard values for engine components.

Tightening Torque Specifications

Essential torque values for all critical fasteners to ensure proper assembly and prevent damage.

Maintenance

Inspection Schedule

Outlines recommended inspection intervals and items for the outboard motor.

Inspection Items

Details specific checks and procedures for various systems like fuel and engine.

Replacement of Engine Oil

Explains the procedure for draining and refilling engine oil, including oil specifications and quantity.

Replacement of Gear Oil

Step-by-step instructions for changing gear oil, ensuring correct level and checking for contamination.

Fuel System

Special Tools

Lists specialized tools required for accurate fuel system diagnostics, such as vacuum/pressure gauges.

Parts Layout

Exploded views and part numbers for the fuel system components.

Carburetor Inner Passages

Explains the function and flow path of fuel and air within the carburetor.

Inspection Items

Guides through inspecting fuel lines, tank, carburetor, and fuel filter for leaks, dirt, and damage.

Power Unit

Special Tools

Lists specialized tools for power unit service.

Parts Layout

Exploded views of engine components like Magneto, Cylinder, Piston.

Inspection Items

Details critical inspection procedures for engine compression, valve clearance, and various internal parts.

Disassembly of Cylinder and oil pan

Step-by-step guide for disassembling the cylinder and oil pan assembly.

Lower Unit

Special Tools

Lists specialized tools required for servicing the lower unit, including bearing and gear case tools.

Parts Layout

Exploded views of drive shaft housing, gear case, and propeller shaft assemblies.

Inspection Item

Covers essential checks for lower unit components like gear oil, water pump, propeller, and drive shaft.

Disassembly of Gear Case

Procedures for disassembling the gear case and removing bearings.

Bracket

Parts Layout

Exploded views of the bracket, reverse lock, and clamp mechanism components.

Disassembling and Assembling Procedure

Detailed steps for removing and reassembling the drive shaft housing, clamp bracket, and tiller handle.

Adjustment of Throttle Cable

Guide for adjusting the throttle cable to ensure correct low and high speed operation.

Electrical System

Special Tools

Identifies specialized tools for electrical system testing, like spark testers and multimeters.

Ignition System and Ignition Control System

Covers inspection of ignition spark, plug cap resistance, and igniter function.

Inspection of Stop Switch

Procedures for testing the conduction and proper operation of the stop switch.

Inspection of Rectifier

Details how to check the conduction of the rectifier terminals and its fuse.

Troubleshooting

Troubleshooting List

A quick reference table mapping common engine symptoms to potential causes and checks.

Power Unit

Diagnostic flowcharts for power unit issues like starting problems or stalling.

Fuel System

Troubleshooting steps for engine stalling, focusing on fuel supply issues.

Ignition System

Diagnostic steps for ignition system faults affecting spark generation.

Wiring Diagram

Wiring Diagram

Electrical schematic illustrating the interconnectedness of all electrical components and their wiring.

C model Service Information

Specification • Service Data

Key specifications and service data relevant to the C model, including dimensions and performance.

Parts Layout

Exploded views of components for the C model.

Difference item

Highlights specific differences and procedures for servicing the C model compared to the base model.

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