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TOHATSU MD 40B2 - User Manual

TOHATSU MD 40B2
101 pages
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OWNERS
MANUAL
トーハツ船外機オーナーズマニュアル
MD B
MD B
MD C
MD C
MD A
OB No.--AH
Original instructions
MD B

Questions and Answers

  • M
    Matthew PetersonAug 3, 2025
    Why is my TOHATSU MD 40B2 Outboard Motor difficult to start?
    • R
      rhonda13Aug 3, 2025
      If your TOHATSU Outboard Motor is difficult to start, several factors could be the cause. Start by checking if the fuel tank is empty and refill if needed. Ensure that the fuel system connections are correctly connected and inspect the fuel line for any air leaks. Also, check for deformed or damaged fuel pipes and replace them if necessary. Make sure the air vent on the fuel tank cap is open, and inspect the fuel filter and pump for clogs, cleaning or replacing them as needed. Verify you are using the recommended type of gasoline and that the primer bulb is functioning correctly. Finally, check the compression system for poor connections, replace spark plugs with specified ones, check spark plugs for dirt or carbon deposits, and inspect the ignition system for failures.
  • H
    hreeseAug 11, 2025
    What to do if my TOHATSU MD 40B2 engine runs erratically?
    • A
      Anthony HartAug 11, 2025
      If your TOHATSU Outboard Motor engine runs erratically, it could be due to several reasons. First, check for blockages in the cooling system that might be causing insufficient cooling water flow. Also, propeller cavitation can cause erratic engine performance, so adjust the boat speed or trim settings. Ensure that you've selected the appropriate propeller for your engine, and inspect it for any damage or bending, replacing it if necessary. An unbalanced load or overload can also cause this issue, so redistribute the load in the boat. Check if the transom is at the correct height and adjust if needed. Clean and repair the bottom of the boat if it's stained or damaged. Finally, ensure the throttle aperture is sufficient.
  • L
    Lindsey ForbesAug 19, 2025
    What to do if the starter motor of my TOHATSU MD 40B2 Outboard Motor will not crank?
    • C
      Charles BallAug 19, 2025
      If the starter motor on your TOHATSU Outboard Motor won't crank, begin by ensuring the lock plate is properly positioned into the stop switch. Next, check the wiring and connections to the starter motor for any wrong wiring, disconnections, or poor connections. Lastly, test the starter motor and starter solenoid, and replace them if they are defective.
  • C
    christopher18Aug 26, 2025
    Why my TOHATSU MD 40B2 Outboard Motor battery will not hold charge?
    • P
      Pamela GrahamAug 26, 2025
      If the battery of your TOHATSU Outboard Motor will not hold a charge, you should first ensure that the battery is fully charged. Also, check the battery's overall health, the connections at the terminals, and the electrolyte levels to ensure they are adequate.

Summary

GENERAL SAFETY INFORMATION

EMERGENCY STOP SWITCH

Function and use of the emergency stop switch lanyard for preventing injuries.

CARBON MONOXIDE POISONING HAZARD

Information on carbon monoxide hazards and proper ventilation when operating the engine.

SPECIFICATIONS

INSTALLATION

MOUNTING THE OUTBOARD MOTOR ON BOAT

Instructions and warnings for securely mounting the outboard motor onto the boat's transom.

BATTERY INSTALLATION

Safety precautions and procedures for installing the 12V battery, including electrolyte handling.

PROPELLER INSTALLATION

Procedure for safely removing and installing the propeller, including necessary precautions.

PRE-OPERATING PREPARATIONS

FUEL HANDLING

Important safety precautions and guidelines for handling gasoline and its vapors.

FUEL FILLING

Detailed instructions and warnings for filling the fuel tank safely and correctly.

BREAK-IN

Procedure for breaking in the new outboard motor to ensure its longevity and performance.

ENGINE OPERATION

ENGINE OIL FEEDING

Procedure for forcing engine oil into the oil line before starting a new or overhauled engine.

FUEL FEEDING

Instructions for connecting the fuel line and ensuring proper fuel flow to the engine.

STARTING THE ENGINE

Step-by-step guide for safely starting the outboard motor, including test tank procedures.

FORWARD, REVERSE, AND ACCELERATION

Detailed instructions on shifting into forward/reverse and accelerating safely.

STOPPING THE ENGINE

Procedures for safely stopping the engine using various control types.

INSPECTION AND MAINTENANCE

DAILY INSPECTION

Checklist of items to inspect and maintain before and after each use of the outboard motor.

PERIODIC INSPECTION

Maintenance schedule and inspection procedures based on operating hours or time intervals.

GEAR OIL REPLACEMENT

Procedure for draining and refilling gear oil, with safety warnings.

TROUBLESHOOTING

POSSIBLE CAUSE

Table listing common engine problems and their potential causes for diagnosis.

TOHATSU MD 40B2 Specifications

General IconGeneral
BrandTOHATSU
ModelMD 40B2
CategoryOutboard Motor
LanguageEnglish

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