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TOHATSU M 25 User Manual

TOHATSU M 25
62 pages
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TOHATSU M 25 Specifications

General IconGeneral
Displacement429 cc
Output25 hp
Full Throttle Operating Range5000-6000 rpm
StartingManual
Gear Ratio2.08:1
Fuel TypeUnleaded gasoline
Oil TypeTC-W3
Fuel Tank Capacity25 liters

Summary

Owner Information and Warranty

OWNER REGISTRATION AND IDENTIFICATION

Information on registering the outboard motor for warranty purposes.

Limited Warranty

Details on warranty coverage, exclusions, and voiding conditions.

Safety Precautions

PRE-DELIVERY CHECK

Ensure the product is checked by the dealer before delivery.

Serial Number

Record the engine's serial number for identification and theft purposes.

NOTICE: DANGER/WARNING/CAUTION/Note

Explanation of warning symbols used in the manual for safety.

EMERGENCY STOP SWITCH

Details on the emergency stop switch function and potential drawbacks.

SERVICING, REPLACEMENT PARTS & LUBRICANTS

Recommends authorized service shops and genuine parts.

Specifications

1. SPECIFICATIONS

Technical specifications for different Tohatsu outboard motor models.

Name of Parts

2. NAME OF PARTS (25C3/30A4)

Identifies various parts of the 25C3/30A4 outboard motor.

2. NAME OF PARTS (25C3 EF/30A4 EF)

Identifies parts for 25C3 EF/30A4 EF models.

2. NAME OF PARTS (25C3 EP/30A4 EP)

Identifies parts for 25C3 EP/30A4 EP models.

2. NAME OF PARTS (40C)

Identifies parts for the 40C outboard motor.

2. NAME OF PARTS (40CEF)

Identifies parts for the 40CEF outboard motor.

2. NAME OF PARTS (40CEP)

Identifies parts for the 40CEP outboard motor.

Installation

3. INSTALLATION

General safety warning for installing the outboard motor.

3-1. Mounting the engine(s) on boat

Instructions for positioning and securing the engine on the boat transom.

3-2. Installing the remote control devices

Guidance on installing remote control cables and the control box.

3-3. Installing the battery

Safety warnings and instructions for installing a 12V battery.

Pre-Operating Preparations

4. PRE-OPERATING PREPARATIONS

General safety warnings regarding gasoline and engine oil.

4-1. Gasoline and engine oil

Recommended gasoline type, octane rating, and potential issues with alcohol.

4-2. Break-in

Instructions for the engine break-in period and fuel mix ratio.

Engine Operation

5. ENGINE OPERATION

Safety warning about the emergency stop hook and cooling water.

5-1. Starting

Steps for attaching the fuel connector and priming the bulb.

5-2. Warming up the engine

Importance of warming up the engine and checking cooling water.

5-3. Forward and reverse

Caution on shifting at high speeds and procedures for forward/reverse engagement.

5-4. Stopping

Procedures for stopping the engine for different types (25C3/30A4/40C, EF, EP).

5-5. Trim angle

Adjusting the trim angle for optimal boat performance and stability.

5-6. Tilt up, tilt down

Safety warning and instructions for tilting the outboard motor up and down.

5-7. Shallow water operation

Instructions for tilting the motor for shallow water operation.

Motor Handling and Transport

6. REMOVING AND CARRYING THE MOTOR

Steps for removing, carrying, and storing the outboard motor.

7. TRAILERING

Cautions regarding trailering the outboard motor in tilted or down positions.

Adjustment

8. ADJUSTMENT

Instructions for adjusting steering friction and trim tab.

Inspection and Maintenance

9. INSPECTION AND MAINTENANCE

Importance of daily and periodic maintenance for optimal condition.

9-1. Daily Inspection

Checklist of daily checks for fuel system, electrical, and other components.

A. Washing

Procedures for washing the motor with fresh water after use.

B. Replacing the propeller

Instructions for safely removing and installing the propeller.

C. Replacing the spark plugs

Steps for removing and replacing spark plugs, including gap specifications.

D. Replacing the anodes

Information on replacing sacrificial anodes to prevent corrosion.

9-2. Periodic Inspection

Schedule and checklist for periodic maintenance tasks.

A. Changing gear oil

Step-by-step guide for draining and refilling gear oil.

B. Cleaning the fuel filters and the fuel tank

Instructions for cleaning fuel filters and the fuel tank.

9-3. Off-season storage

Procedures for preparing the engine and battery for storage.

9-4. Pre-season check

Pre-season checks, including battery condition and functions.

9-5. Motor submerged in water

Emergency measures for a submerged outboard motor.

9-6. Cold weather precautions

Precautions to prevent water freezing in the cooling system.

9-7. Checking after striking underwater object

Checks required after the outboard strikes an underwater object.

Troubleshooting

10. TROUBLESHOOTING

Troubleshooting guide for fuel system issues and possible causes.

Tools, Parts, and Accessories

11. TOOL KIT AND SPARE PARTS

List of tools and spare parts provided with the motor.

12. OPTIONAL ACCESSORIES

Description of available optional accessories like gauges and meters.

13. PROPELLER TABLE

Table for selecting the correct propeller based on boat type and performance.

Wiring Diagrams

14. WIRING DIAGRAM (25C3/30A4/40C)

Wiring diagram for 25C3, 30A4, and 40C models.

14. WIRING DIAGRAM (EF Type)

Wiring diagram for EF type outboard motors.

14. WIRING DIAGRAM (EP Type)

Wiring diagram for EP type outboard motors.

Final Information

WARNING

California warning about chemicals in engine exhaust.

TOHATSU CORPORATION

Contact information and address for Tohatsu Corporation.

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