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TOHATSU M50D Service Manual

TOHATSU M50D
79 pages
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Table of Contents

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TOHATSU M50D Specifications

General IconGeneral
Engine Type2-Stroke
Cylinders3
Horsepower50 hp
Fuel TypeGasoline
Starting SystemElectric
SteeringRemote
Oil TypeTCW3 Outboard Oil
Shaft Length20 in

Summary

CHAPTER 1 SPECIFICATIONS

1. Specifications

Detailed technical specifications for engine dimensions, performance, and components.

2. Outline Dimensions

Visual representations and measurements of outboard motor dimensions.

CHAPTER 2 SERVICE DATA AND TOOLS

1. Service Data and Maintenance Standards

Standard values and checks for engine, fuel, electrical, and lower unit components.

3. Table of Tightening Torque

Specifies torque values for various bolts and nuts used in the engine.

CHAPTER 3 INSPECTION AND MAINTENANCE

1. Periodical Inspections

Schedule and procedures for routine inspections of various engine systems.

2. Troubleshooting

Identifies common problems, their possible causes, and symptoms.

4. Change of Engine Oil

Step-by-step instructions for changing the engine oil.

5. Change of Gear Oil

Step-by-step instructions for changing the gear oil.

8. Inspection of Compression System

Methods for measuring compression pressure and adjusting valve clearance.

CHAPTER 4 POWER UNIT

1. General Notes on Service

Important general guidelines and precautions for servicing the engine.

5. Inspection and Measurement of Engine Parts

Procedures for measuring engine parts using vernier calipers and depth gauges.

Measurement with micrometer

Using a micrometer to measure piston skirt, piston pin, and crankshaft dimensions.

Cam shaft

Measurement of camshaft outer diameter in bearing and cam height.

Valve stem

Measurement of valve stem diameter and clearance from valve guide.

Measurement with cylinder gauge

Using a cylinder gauge to measure bore diameter and clearances.

Measurement with thickness gauge

Measuring piston ring and groove clearance, and connecting rod side clearance.

CHAPTER 7 CARBURETOR AND FUEL PUMP

1. Carburetor

Instructions for inspecting, cleaning, and adjusting the carburetor.

CHAPTER 8 ELECTRICAL SYSTEM

4) Manner to check ignition timing

Method for checking ignition timing using a timing light.

CHAPTER 9 TEST RUN AND INSPECTION AFTER COMPLETE ASSEMBLY

2. Inspection

Items to check before and during a test run, including tightening and break-in procedures.

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