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4st 25/30 2016
20) Removing Drive Shaft …………………… 6-16
21) Disassembly of Drive Shaft ……………… 6-16
22) Inspection of Drive Shaft ………………… 6-17
23) Disassembly of Forward Gear (A Gear) … 6-17
24)
Inspection of Pinion Gear (B Gear)and Forward Gear (A Gear)
6-17
25) Assembly of Forward Gear (A Gear) …… 6-17
26) Assembly of Drive Shaft …………………… 6-18
27) Disassembly of Gear Case ……………… 6-18
28) Inspection of Gear Case ………………… 6-20
29) Assembly of Lower Unit …………………… 6-20
30) Installation of Pinion Gear (B Gear) ……… 6-22
31) Setting Pinion Gear (B Gear) Height …… 6-23
32)
Setting Forward Gear (A Gear) Backlash
… 6-25
33)
Reassembly of Pinion Gear Nut (B Gear Nut)
6-27
34) Assembly of Propeller Shaft Housing …… 6-27
35) Reassembly of Pump Case (Lower) …… 6-28
36) Assembly of Water Pump ………………… 6-28
37) Installation of Lower Unit ………………… 6-30
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Drive Shaft Housing …………………………… 7-4
Swivel Bracket (Mechanical Tilt) ……………… 7-5
Bracket (PTT • Gas Assistant) ………………… 7-8
Power Tilt ……………………………………… 7-10
Bottom Cowl …………………………………… 7-12
Shift • Throttle ………………………………… 7-14
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1) Inspection of Throttle Cable ……………… 7-15
2) Installation of Tiller Handle ………………… 7-15
3) Adjustment of Co-pilot Plate ……………… 7-17
4) Removing Drive Shaft Housing …………… 7-17
5) Pulling Out Upper Mount ………………… 7-18
6) Disassembly of Drive Shaft Housing …… 7-19
7) Inspection of Oil Strainer ………………… 7-19
8) Assembly of Drive Shaft Housing ………… 7-19
9) Installation of Drive Shaft Housing Ass'y … 7-21
10) Removing Steering Shaft ………………… 7-21
11) Installing Steering Shaft …………………… 7-22
12)
Removing Clamp Bracket (PTT or Gas Assistant Model)
7-23
13)
Removing Clamp Bracket (Mechanical Tilt Model)
…… 7-23
14)
Installation of Clamp Bracket (PTT or Gas Assistant Model)
7-24
15)
Installation of Clamp Bracket (Mechanical Tilt Model)
… 7-24
16) Removing PTT Unit/Gas Shock Absorber 7-25
17) Removing PTT Motor ……………………… 7-26
18) Removing PTT Pump and Valves ………… 7-26
19) Inspection of PTT Pump and Valves …… 7-26
20) Removing Tilt Cylinder …………………… 7-27
21) Inspection of Tilt Cylinder ……………… 7-27
22) Inspection of Valve ……………………… 7-28
23) Installation of PTT Pump and Motor …… 7-28
24) Assembly of Tilt Cylinder ………………… 7-29
25)
Air-Purging PTT Unit (separated from outboard motor)
7-31
26)
Installation of PTT Unit/Gas Shock Absorber
……… 7-33
27)
Air-Purging PTT Unit (installed on the outboard motor)
7-34
28) Inspection of PTT Solenoid ……………… 7-35
29) Inspection of PTT Switch ………………… 7-36
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Port Side View …………………………… 8-3
Bow Side View …………………………… 8-4
Starboard Side View ……………………… 8-5
Top View …………………………………… 8-6
Tiller Handle Model ……………………… 8-7
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Magneto …………………………………… 8-8
Electric Parts ……………………………… 8-9
Fuel System ……………………………… 8-11
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1) Inspection of Ignition Sparks ………… 8-13
2) Inspection of Plug Cap ……………… 8-13
3) Inspection of Ignition Coils …………… 8-14
4) Inspection of Alternator ……………… 8-14
5) Inspection of Pulser Coil ……………… 8-15
6) Inspection of Oil Pressure Switch …… 8-15
7)
Inspection of Water Temperature Sensor
8-16
8)
Inspection of Neutral Switch (Tiller Handle Model)
8-16
9)
Inspection of Start Switch (Tiller Handle Model)
… 8-16
10) Inspection of Stop Switch …………… 8-17
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1) Inspection of Injectors ………………… 8-18
2) Inspection of ISC Valve ……………… 8-18
3)
Inspection of MAT (Manifold Temperature) Sensor
… 8-19
4) Inspection of Fuel Feed Pump (FFP) 8-19
5) Inspection of Throttle Position Sensor 8-19
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1) Inspection of Fuse …………………… 8-20
2) Inspection of Starter Solenoid ……… 8-20
3) Disassembly of Starter Motor ……… 8-20
4) Inspection of Starter Motor Pinion … 8-21
5) Inspection of Armature ……………… 8-21
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