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Tomra AUTOSORT User Manual

Tomra AUTOSORT
84 pages
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USER MANUAL
A GLOBAL PIONEER IN SENSOR-BASED SORTING
English
AUTOSORT
with FLYING BEAMĀ® technology

Table of Contents

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Tomra AUTOSORT Specifications

General IconGeneral
BrandTomra
ModelAUTOSORT
CategoryIndustrial Equipment
LanguageEnglish

Summary

1 Introduction

1.1 Liability

Exclusion of liability for personal injury and property damage under specific causes.

1.8 Safety Message Layout

1.8 Safety Message Layout

Explanation of safety message structure, symbols, signal words, risk, and consequence.

2 Safety

2.1 Intended Use

Specifies the intended applications and operational environment for the sorter.

2.2 Important Safety Messages

2.2.1 General Safety Messages

Critical safety warnings regarding bypassing safety devices and electrical hazards.

2.2.2 Electric Safety Precautions

Precautions for working with electrical components, emphasizing qualified personnel and proper shut-off.

2.3 Safety Precautions

2.3.1 Installation Safety

Requirements for personnel responsible for machine installation and safety.

2.3.2 Commissioning Safety

Safety requirements for commissioning, including qualified personnel and site safety.

2.4 Personal Protective Equipment

2.4 Personal Protective Equipment

Lists essential personal protective equipment (PPE) required for safe operation and maintenance.

2.5 Personnel Requirements

2.5 Personnel Requirements

Details age, expertise, and training requirements for personnel operating or maintaining the machine.

3 Device Description

3.1 Functional Description

Explains the AUTOSORT's function as a multi-functional sorting system using advanced sensor technology.

4.3 Power Supply Requirements

4.3 Power Supply Requirements

Details the electrical power requirements, voltage, frequency, and current ratings for the control unit.

4.4 Compressed Air Supply

4.4 Compressed Air Supply

Outlines compressed air requirements, purity standards, and connection details.

4.5 Sensor Configurations

4.5 Sensor Configurations

Details various sensor configurations and their performance characteristics for different sorting tasks.

6 Installation and Commissioning

6.3.1 Installation Steps

6.3.2 Commissioning Process

6.3.3 Production Optimization

7.2 Power Connection

7.2 Power Connection

Details on connecting the AUTOSORT to electrical power sources, including connection examples.

7.3 Signal Interface and Operating Conditions

7.3 Signal Interface and Operating Conditions

Explains flex outputs and signal interfaces for monitoring machine status and errors.

7.3.1 Terminal List

7.3.4 Sequence Diagram

8 Operation

8.1 Before Commencing Operation

Lists essential requirements and checks before starting the machine for operation.

8.2 Operating and Display Elements

8.2.1 Main Control Unit

Overview of the control panel, including its main components and user interface.

8.2.2 Operating Software

8.2.2 Operating Software

Description of the operating software used on the TFT touch screen for machine functions and sorting programs.

8.4 Start-up Sequence

8.4.2 Local Start Up

8.4.3 Remote Start Up

8.5 Stop and Emergency Stop

8.5.4 Emergency Stop for VBPS

8.6 Operating Pressure Adjustment

9 Cleaning

10 Troubleshooting

10.1 Operational Fault Conditions

Table listing common faults, their possible causes, and recommended actions for troubleshooting.

10.2 System Messages

10.2 System Messages

Table detailing system messages, their meaning, and suggested solutions.

11 Maintenance

11.2 Scanner Sensor Calibration

Explains the purpose and recommended intervals for calibrating scanner sensors.

11.2.2 Halogen Lamp Unit Replacement

11.2.2 Halogen Lamp Unit Replacement

Procedure for checking lamp status, replacing a halogen lamp unit, and resetting lamp hours.

11.3 Valve Block Maintenance

11.3.2 Nozzle Replacement

11.3.3 Valve Block Housing Cover Replacement

11.3.4 Valve Replacement

11.3.5 Valve Test

11.5 Pressure Equipment

11.5.2 Exchanging Pressure Regulator Filter

11.5.3 Replacing Manometers

14 Signs

14.1 "Do Not Operate" Sign

Details the 'Do Not Operate' sign, its purpose, and conditions for removal.

14.2 Warning Sign Operating Instructions

14.2 Warning Sign Operating Instructions

Provides operating instructions for valve block movement (UP/DOWN) with associated warnings.

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