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Tomy SX-300E - User Manual

Tomy SX-300E
60 pages
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SX-300E
SX-500E
SX-700E
Before starting operation, read this manual thoroughly for a complete
understanding of the autoclave and its correct operation.
An autoclave is used for treating bacteria and microorganisms that
can affect humans or other living beings or the environment. It must
be operated by qualified personnel with adequate knowledge of
potential hazards.
Carefully store this operation manual conveniently to hand so that the
operator can consult it at any time.
OPERATOR'S MANUAL
AUTOCLAVE
FOR RESEARCH USE
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Summary

1. FOR SAFE OPERATION

General Safety Guidelines

Read manual thoroughly for complete understanding and correct operation.

Usage Restrictions

Intended for commercial/light-industrial use only, not for medical or industrial purposes.

Understanding Safety Indications

Pictorial symbols and text warnings/cautions indicate potential hazards and required actions.

Electrical Safety Precautions

Warnings regarding power plug, cables, extensions, and modifications to prevent shock/fire.

Installation Environment Warnings

Avoid hazardous locations like dusty, wet, or near flammable gases/water sources.

General Operational Safety

Precautions on using correct parts, avoiding internal contamination, and securing the unit.

Grounding and Power Safety

Ensure proper grounding; avoid wet hands on switches and bending exhaust hoses.

Pressure and Chamber Safety

Warnings on opening lid under pressure, abnormal gauges, steam, and sealed/cracked items.

Operational Hazard Warnings

Avoid blocking safety valves, exceeding pressure limits, and sterilizing unsafe items.

Handling Hot Items and Liquids

Exercise extreme caution with hot sterilized articles and high-temperature liquids.

Maintenance and Operational Checks

Unplug before maintenance, check for damage, and perform regular plug checks.

Flammability and Contamination

Do not use flammable articles; prevent chamber contamination to avoid damage.

General Operational Cautions

Cautions regarding placement of hands, draining water, maintenance, and cable usage.

Steam and Equipment Handling Cautions

Be careful of steam, gasket bands, thermal heads, and paper cutter blades.

2. AUTOCLAVE EXPLANATION

Operating Principle

Details how steam is generated and used for sterilization, including process stages.

Main Unit Component Identification

Identifies key parts of the main autoclave unit and their functions.

Detailed Component Descriptions

Provides descriptions for hinges, lid components, sensors, safety valves, and drain ports.

3. CONTROL PANEL DISPLAY

Display Element Functions

Details the meaning and purpose of each indicator and display on the control panel.

4. CONTROL PANEL KEYS

Key Functionality Explained

Provides detailed descriptions for each key's function in setting and operating the autoclave.

5. WORK MONITOR INDICATORS

Status Lamp Meanings

Details the visual indicators for preparation, process stages, and operation completion.

6. INSTALLATION GUIDELINES

Safe Installation Practices

Warnings on placement near chemicals, dust, water, and requires a firm, level surface.

Installation Environment and Setup

Specifies ventilation, clearances, caster stoppers, manual folder, and environmental conditions.

7. POWER AND GROUNDING

Connection and Grounding Requirements

Details proper power plug connection, grounding, and avoiding extensions for safety.

Model-Specific Power Specifications

Specifies voltage, current, and power supply requirements for SX-300E, SX-500E, SX-700E.

8. OPERATIONAL FLOW OVERVIEW

Standard Operating Sequence

Outlines the complete procedure from powering on, operation, to powering off the autoclave.

9. OPERATING PROCEDURES

Powering the Autoclave On and Off

Provides a step-by-step guide for safely switching the autoclave's power supply on and off.

Chamber Lid Operation

Details safe procedures and warnings for opening and closing the chamber lid.

10. OPERATIONAL CHECKS

Pressure Gauge Verification

Instructions on checking the pressure gauge to ensure it reads '0 MPa' before operation.

11. EXHAUST BOTTLE MAINTENANCE

Water Level Check and Refill

Procedure for checking the water level in the exhaust bottle and refilling it.

12. STERILIZING WATER MANAGEMENT

Water Quality and Volume Check

Ensures proper sterilization by checking sterilizing water for contamination and correct volume.

13. ARTICLE LOADING PROCEDURES

Safe Article Placement Guidelines

Instructions on loading articles, avoiding damage, and preventing chamber blockage.

Tips for Effective Sterilization

Guidance on using sterilizing bags, containers, and material compatibility for optimal results.

14. SETTING OPERATING CONDITIONS

Configuring Sterilization Parameters

Guide to setting temperature, time, exhaust speed, and cooling fan for sterilization.

15. STARTING OPERATION

Pre-Start Safety Checks

Crucial warnings before starting, including pressure limits, safety valves, and steam.

16. OPERATION COMPLETION

Understanding Completion Signals

Explains buzzer signals, indicator lamps, and lid unlocking to signify process end.

17. REMOVING STERILIZED ITEMS

Safe Handling of Hot Contents

Instructions and warnings for safely removing hot sterilized articles and liquids from the chamber.

18. DRAINING STERILIZING WATER

Procedure for Water Drainage

Detailed steps for draining sterilizing water, ensuring it has cooled sufficiently.

19. CONVENIENT FUNCTIONS

Liquid Sterilization Mode

Enables liquid sterilization with adjustable exhaust speed and cooling fan settings.

Sterilizing-Warming Mode

Allows sterilization followed by a warming period to prevent coagulation of media.

Heating-Warming Mode

Provides heating followed by warming, useful for dissolving agar and preventing coagulation.

Memory Functionality

Enables saving and recalling custom operating condition settings for quick access.

Timer Functionality

Allows setting a waiting time before operation begins.

Operational Status Checking

Enables checking of set and actual operational parameters during use.

Lid Interlock Temperature Configuration

Allows adjustment of the temperature threshold for releasing the chamber lid interlock.

Warming Time Configuration

Procedure to set or modify the duration of the warming phase.

Time Display Format Customization

Allows changing the display format for time units (hours, minutes).

Liquid Sterilization Exhaust Mode

Configures exhaust settings for liquid sterilization: normal or variable.

20. OPTIONAL ACCESSORIES AND FUNCTIONS

Material Temperature Sensor

Optional sensor for monitoring material temperature, ensuring accurate sterilization.

Data Output Functionality

Enables output of temperature and pressure data, with selection of parameters.

External Temperature Sensor;Recorder

Connects an external sensor to measure and record chamber temperature.

Printer Setup and Output Configuration

Covers printer setup, output modes (continuous/after operation), and holder installation.

21. SYSTEM SETTINGS AND MANUAL PRINTING

Date, Time, and Printing Interval Configuration

Procedures for setting date/time and adjusting printing intervals for operations.

Manual Data Printing Options

Allows manual printing of stored operating conditions or a test print.

22. PREVENTIVE MAINTENANCE

Maintenance Safety Precautions

Crucial warnings to unplug the unit and wait for cooling before performing maintenance.

Routine Cleaning Procedures

Instructions for cleaning external surfaces and the internal chamber with detergent and ethanol.

Weekly Cleaning and Inspection Schedule

Details weekly tasks for cleaning internal/external parts and inspecting safety features.

Power Plug Maintenance

Instructions for cleaning and checking the power plug for safe operation.

23. CHAMBER LID GASKET REPLACEMENT

Safety Warnings for Gasket Replacement

Highlights the need for a test run after replacement to ensure no steam leaks.

Handling the Gasket Spring Band

Advises caution when handling the spring band due to its elastic force.

Installing New Gasket and Spring Band

Instructions for correctly installing the new gasket and securing the spring band.

Performing a Test Run

Steps to conduct a test run after gasket replacement to check for steam leaks.

24. MALFUNCTION TROUBLESHOOTING

Common Problems and Solutions

Provides a table of common issues, causes, and corresponding countermeasures.

Error Code Reference Guide

Details specific error codes (E01-E30), their causes, and recommended actions for resolution.

25. CONTACT AND SUPPORT INFORMATION

Equipment Disinfection for Service

Instruction to disinfect contaminated equipment before returning or requesting repairs.

Tomy Seiko Service Contacts

Provides contact details for assistance, service, and inquiries with Tomy Seiko Co., Ltd.

26. TECHNICAL SPECIFICATIONS

Model Comparison and Details

Detailed technical specifications for SX-300E, SX-500E, SX-700E, including dimensions and capacity.

Tomy SX-300E Specifications

General IconGeneral
BrandTomy
ModelSX-300E
CategoryLaboratory Equipment
LanguageEnglish

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